Placing & Finishing Concrete
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Mixing,
transporting, and handling of concrete should be carefully coordinated
with placing and finishing operations. Concrete should not be deposited
more rapidly than it can be spread, struck off, consolidated, and
bullfloated. Concrete should be deposited continuously as near as
possible to its final position. In slab construction, placing should
be started along the perimeter at one end of the work with each
batch placed against previously dispatched concrete. Concrete should
not be dumped in separate piles and then leveled and worked together;
nor should the concrete be deposited in large piles and moved horizontally
into final position.
Consolidation
In
some types of construction, the concrete is placed in forms, then
consolidated. Consolidation compacts fresh concrete to mold it within
the forms and around embedded items and reinforcement and to eliminate
stone pockets, honeycomb, and entrapped air. It should not remove
significant amounts of intentionally entrained air. Vibration, either
internal or external, is the most widely used method for consolidating
concrete. When concrete is vibrated, the internal friction between
the aggregate particles is temporarily destroyed and the concrete
behaves like a liquid; it settles in the forms under the action
of gravity and the large entrapped air voids rise more easily to
the surface. Internal friction is reestablished as soon as vibration
stops.
Finishing
Concrete
that will be visible, such as slabs like driveways, highways, or
patios, often needs finishing. Concrete slabs can be finished in
many ways, depending on the intended service use. Options include
various colors and textures, such as exposed aggregate or a patterned-stamped
surface. Some surfaces may require only strikeoff and screeding
to proper contour and elevation, while for other surfaces a broomed,
floated, or troweled finish may be specified. In slab construction,
screeding or strikeoff is the process of cutting off excess concrete
to bring the top surface of the slab to proper grade. A straight
edge is moved across the concrete with a sawing motion and advanced
forward a short distance with each movement.
Bullfloating
eliminates high and low spots and embeds large aggregate particles
immediately after strikeoff. This looks like a long-handled straight
edge pulled across the concrete. Jointing is required to eliminate
unsightly random cracks. Contraction joints are made with a hand
groover or by inserting strips of plastic, wood, metal, or preformed
joint material into the unhardened concrete. Sawcut joints can be
made after the concrete is sufficiently hard or strong enough to
prevent raveling. After the concrete has been jointed, it should
be floated with a wood or metal hand float or with a finishing machine
using float blades. This embeds aggregate particles just beneath
the surface; removes slight imperfections, humps, and voids; and
compacts the mortar at the surface in preparation for additional
finishing operations. Where a smooth, hard, dense surface is desired,
floating should be followed by steel troweling. Troweling should
not be done on a surface that has not been floated; troweling after
only bullfloating is not an adequate finish procedure. A slip-resistant
surface can be produced by brooming before the concrete has thoroughly
hardened, but it should be sufficiently hard to retain the scoring
impression. |
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