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Secure, Sustainable, and Stately: Concrete Meets 21st Century Criteria for New Federal Courthouse
The need for force protection and the desire for a LEED Gold-certified building lead to the incorporation of several concrete systems into a federal courthouse in Oregon. The Wayne L. Morse U.S. Courthouse in Eugene, Ore., is one of the first major federal buildings of the 21st century.

Designed by the 2005 Pritzker Prize winning architect Thom Mayne of Morphosis (Santa Monica, Calif.), the recently opened state-of-the-art, $75 million building utilizes precast concrete systems for the first three floors and includes a focal concrete stairway in the atrium. The architectural solution, according to critics, is a successful manifestation of all qualities that a courthouse should possess: stature, transparency, and public access. The 270,000 square-foot building will include six courtrooms, chambers for district and bankruptcy judges, offices of the U.S. Probation Services, U.S. Pretrial Services and U.S. Marshals Service, and space to be occupied by the General Services Administration.

The new courthouse is the centerpiece in the revitalization of a brownfield area that was once a Chiquita fruit cannery. The development was done under the auspices of the General Services Administration (GSA) Design Excellence Program with the involvement of DLR Group Executive Architects, KPFF Structural Engineers, and J.E. Dunn Construction General Contractor.
Contact Attila Beres

Cement Option Approved for Sydney Tar Ponds Cleanup
On Sunday, January 28, the Canadian federal government approved a plan for cement-based solidification and stabilization of more than 700,000 tons of sediment contaminated with hazardous constituents at the Sydney Tar Ponds and Coke Ovens sites in Sydney, Nova Scotia.

Officials had considered solidification/stabilization for a majority of the project, with a portion slated for incineration. Cement-based solidification/stabilization will now be used for the entire site; no incineration is planned.

Most of the work will take place from 2008-2012, when sediment will be mixed with cement and other binders. The project will use an estimated 100,000 tons of cement. Another portion of the site—the Sysco Cooling Pond—is already earmarked for treatment with cement. Work could begin this fall on this project, which has a cement potential of 5,000 tons.

Sydney Tar Ponds is the site of a former steel plant, where 100 years of steel and coke production left more than a million tons of contaminated soil and sediment. Hazardous constituents include coal tars and poly-chlorinated byphenyls (PCBs). The Canadian government committed C$400 million to remediate the site over 10 years.


PCA and the Cement Association of Canada have actively supported cement-based solidification/stabilization for remediation of the site.

Contact Chuck Wilk at PCA or Colin Dickson at CAC

December PPI: Asphalt Prices Up 27 Percent in 2006
According to the December 2006 Producer Price Index, asphalt prices rose 27.4% in 2006. Concrete products were up 10.1% for the year, and steel prices increased by 9.2%. Lumber prices declined 5.2% in 2006.

In December asphalt rose 0.3%, concrete was unchanged, steel fell 0.4%, and lumber declined 0.6%.

Source: Department of Labor, Bureau of Labor Statistics. The information is provided by PCA to aid in the promotion of concrete and cement-based products.
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Contact Craig Schulz

PCA Products, Promotions Showcased at
World of Concrete

The World of Concrete 2007 held in Las Vegas, January 22-26, provided PCA with several opportunities to promote its services and products. The PCA bookstore-type booth continued to be a popular exhibit, selling nearly $24,000 worth of publications, DVDs, and CDs. PCA technical support staff was on hand to guide visitors to the most appropriate publication and to address their concrete and cement concerns.

Sales were especially brisk on Thursday, January 25, when Bob Harris, president of the Decorative Concrete Institute, was on hand to answer questions on decorative concrete techniques and applications. Harris is the host for PCA’s newest DVD: The Art of Decorative Concrete. More than 50 meeting attendees took advantage of this unique opportunity to “ask the expert.”

Michelle Wilson, PCA's manager of education and product development, presented two seminars during the meeting. On Tuesday, January 23, she led "How Today's Cements Affect Concrete Properties." The program discussed the different properties and applications of various cements as well as issues of availability and demand. Wilson also presented “Top 10 Myths in Concrete Construction,” providing a revealing look at ten popular but mistaken ideas that still exist in concrete construction and based on a PCA educational DVD.


Sullivan Projects Cement Intensity Increases in 2007
After three years of record-breaking cement consumption, PCA predicts more modest increases through 2008 according to the 2007 forecast presented by Ed Sullivan, PCA chief economist, at a press conference at the World of Concrete 2007 on January 24.

Although overall construction spending will decline by 2 percent this year, cement consumption will increase by 0.3 percent thanks to rising cement intensity—measured by tons of cement per dollar of construction activity.

Driving the increases will be the continued recovery in the nonresidential and public construction sectors and concrete’s competitive price position versus asphalt.

More than 20 journalists attended the conference, including reporters from Engineering News-Record, Concrete Products, and Concrete Construction.

Sullivan also presented his forecast to a sold-out crowd at WOC’s first "Concrete Producer's Economic Summit" on January 24. The two-hour lunch program brought together experts in the cement, trucking, residential building, and aggregate industries for their views on the overall U.S. economy and the outlook for the commercial, residential, and public works.

Contact Ed Sullivan

Research Advances Precast Bridge Deck Panels
PCA's Shri Bhidé has been appointed to the National Cooperative Highway Research Program Research Project Advisory Panel for the “Cast-in-Place Concrete Connections for Precast Deck Systems” project. This $750,000 research project intends to develop design and construction guidelines for making durable and crack-free connections between precast concrete bridge deck panels.

The full-depth precast deck panel systems speed up construction and are applicable to a wide variety of common bridge types. The improved performance of precast decks via improved joint details will make this technology more attractive to transportation planners. At the project review meeting held last week in Washington, D.C., the final work plan was reviewed and approved. Researchers at University of Minnesota and University of Tennessee are conducting the project with assistance from consultants and bridge producers. The project is scheduled for completion in 2009.

Contact Shri Bhidé

Masonry Today Newsletter, Winter 2006/2007: In this issue: results of sensitivity testing of the mortar aggregate ratio test and a new continuing education section about grouted reinforced masonry construction (PL390; printed copies are $1.50, less discount; PDF is free).
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Solid Fuel Grindability: A Literature Review: The most commonly used measurement of coal grindability is the Hardgrove Grindability Index (HGI); however, many solid fuels do not exhibit the grinding performance predicted by this index. This review presents alternative measurements of grindability from literature. The most promising may be a revision on the standard HGI, in which a mill capacity factor is derived from the number of mill rotations to crush coal to a specific fineness (SN2986; PDF only; no charge).
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Construction Spanish Pocket Dictionary: This pocket-sized dictionary of Spanish terms commonly used on construction projects includes hundreds of words and phrases translated from English to Spanish and Spanish to English. This dictionary is not written in textbook Spanish, but in Spanish used on the job. Published by the American Society of Concrete (LT302; $8.50; no discount).
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Measurement Criteria: The Bridge Market 2006:
PCA surveyed decision makers in the bridge market in 2006 to measure changes in their attitudes and perceptions of concrete and competing materials. This research was conducted as part of the measurement criteria research program, which strives to measure the effectiveness of promotions by tracking market share, promotional successes, and attitudes and perceptions of decision makers (MR400; $250.00; free to PCA members).
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Measurement Criteria: Soil-Cement and RCC Pavement Market 2005:
PCA surveyed decision makers in the pavement market in 2005 to measure changes in their attitudes and perceptions toward soil-cement, roller-compacted concrete (RCC) pavements, and competing base and subbase materials (MR461; $250.00; free to PCA members).
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Guide to Cement-Treated Base: Cement-treated base is a general term that applies to an mixture of native soils and/or manufactured aggregates with measured amounts of portland cement and water that is compacted and cured to form a strong, durable, frost-resistant paving material. This document provides a basic guide on the use of cement-treated base for pavement applications. A suggested construction specification is also included (EB236; printed copies are $10.00, less discount; PDF is $5.00, free to PCA members).
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Solidification/Stabilization with Cement: This compact disk contains a 10-minute video plus a collection of technical and promotional materials on solidification/stabilization from PCA, Cement Association of Canada (CAC), and the U.S. Environmental Protection Agency (CD021; $25.00, less discount).
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RCC Dam Saves City’s Sole Source of Water Supply: This two-page case study describes the replacement of an earth and gabion dam with a new roller-compacted concrete dam to save the sole source of municipal water supply for the city of Franklin, Ky. (PL465; printed copies are $10.00 for a pack of 25, no discount; PDF is free).
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County Uses FDR with Cement to Upgrade Unpaved Roads: This two-page case history describes the use of full-depth reclamation (FDR) with cement to upgrade unpaved roads in Fairfield County, S.C. The construction process is a modification of that used to reclaim failed asphalt pavements. The existing surface of gravel and native soil was blended with cement and water and compacted, creating a new cement-stabilized base. This process saved the county $70,000 per mile, compared with construction of new asphalt pavement (PL621; printed copies are $10.00 for a pack of 25, no discount; PDF is free).
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Phoenix-Award-Winning Kendall Square Rises From Cement-Treated Brownfields Site: Case history describes an award-winning brownfields redevelopment in Cambridge, Mass. The Genzyme Building in Kendall Square was constructed on a former manufactured gas plant site. In-situ cement-based solidification/stabilization was used to remediate the site. An award-winning “green” building constructed on the site is now the headquarters of an international biotech company (SR854; printed copies are $10.00 for a pack of 25, no discount; PDF is free).
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Residential Catalog: This catalog contains state-of-the-art educational and promotional resources on residential concrete construction for contractors, homebuyers, architects, engineers, code officials, and developers (MS416; $9.95 for a pack of 50).
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The Art of Decorative Concrete: DVD provides an overview of the rapidly growing field of decorative concrete, hosted by Bob Harris, internationally renowned concrete artisan and president of the Decorative Concrete Institute. Harris explores the processes and materials used to generate beautiful textured and colored concrete driveways, patios, walkways and interior floors. Techniques include stamped and stained concrete, microtoppings, polished concrete and exposed aggregate (DVD022; $5.95, no discount).
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PCA's education and training group will conduct the following courses at PCA's Skokie, Ill., facility. Customized and off-site courses are also available. For more information or to register, contact Julie Lisiecki.
Concrete: Principles & Practices
February 12-15, 2007
Aggregates and Chemical Admixtures for Use in Concrete
March 5-6, 2007
SCMs and Ternary Blends in Concrete
March 7-8, 2007

Troubleshooting: Solutions to Concrete Field Problems
March 19-21, 2007

Mill Grinding
March 19-21, 2007

Kiln Process
March 26-29, 2007
Cement and Concrete Overview
April 16-17, 2007


 

PCA Spring Committee Meetings
February 26-28. 2007
Phoenix, Ariz.
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National Concrete Masonry Association Annual Convention
February 20-24, 2007
Orlando, Fla.
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Manufactured Concrete Products Exposition
February 22-24, 2007
Orlando, Fla.
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Hardscape North America
March 7-10, 2007
Nashville, Tenn.
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PCA Spring Meeting
March 18-20, 2007
San Diego, Calif.
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12th International Congress on the Chemistry of Cement
July 8-13, 2007
Montreal, Quebec
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The Executive Report is distributed free of charge to members of PCA and to individuals interested in PCA activities or the cement, concrete, and construction industries.

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©2007 Portland Cement Association
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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.