Nearly one out of five new single-family homes is now built with a concrete wall system. Which of attributes do you think has had the greatest impact on the success of concrete homebuilding systems?
Take the PCA Poll


Count on Concrete for Green Homes
The New American Home® (TNAH) 2007 reflects two trends in homebuilding—urban settings and energy efficiency. And, for the fourth consecutive year, concrete wall systems contributed to its success.

The home, the official showcase house of the annual International Builders' Show® held in Orlando, Fla., utilizes insulated, precast concrete sandwich walls. The 3-story, "urban loft" home features 4,707 square feet of living area plus a 576-square-foot suite above the detached garage. It is expected to earn EPA’s ENERGY STAR rating and use nearly 73 percent less energy for heating and cooling than a comparable wood-framed home.

The precast concrete wall systems provide the home other environmental and comfort benefits. The home is resistant to fires, wind, hurricanes, floods, and other natural disasters. Additionally, because the walls were produced in a factory setting, there was very little construction waste. Precast concrete homes also offer superior soundproof qualities and can be assembled with minimal disturbance to the community, factors important for TNAH 2007, which was located in a neighborhood close to downtown Orlando.

The wall system was not the only sustainable building contribution cement-based products made to the TNAH 2007. The home boasts a green roof, supported by precast hollow-core concrete panels. Durable, insect-resistant fiber-cement siding covers the exterior as does pollution-fighting “TX Aria” cement-based stucco. This photocatalytic cement reduces atmospheric pollutants such as nitric oxides, carbon monoxide and sulfur monoxide—all commonly created by car exhaust emissions.

PCA and the Precast-Prestressed Concrete Institute (PCI) played a major role in TNAH 2007, coordinating product donations and providing technical expertise.

Contact Mike Weber

Pavilion Consolidates Concrete Products, Resources at International Builders Show
For the 19th consecutive year, PCA hosted a Concrete Pavilion at the International Builders Show, held last week in Orlando, Fla. The Pavilion raises concrete's presence and profile at the show by consolidating concrete products in one area. This year, 32 pavilion partners joined PCA for nearly 13,000 square feet of exhibit space showcasing concrete wall systems, paving products, cast stone, and other concrete products geared for residential construction. Attendance at the builders' show topped 100,000.

PCA's booth anchors the Pavilion and serves as a general resource center and guide to concrete exhibitors. This year the booth featured an easy-to-use touch screen kiosk that demonstrated how concrete walls save energy over conventional wood framing. Users select a house type (size, style, and number of stories), wall system (ICF, masonry, or precast), and area of the country. A results screen shows typical savings in electrical, natural gas, and requirements for heating and cooling equipment.
Contact Mike Collignon

Sullivan Presents 2007 Residential Outlook Forecast at IBS Show Ed Sullivan, PCA chief economist, presented his 2007 residential cement outlook at a press conference at the 2007 International Builders’ Show on February 7 in Orlando, Fla.

According to his report, the current slump in residential construction is expected to extend through 2007 and will exert a drag on 2007 cement consumption. Although a sales recovery in the residential market is expected this summer, starts are forecast to decline nearly 18% in 2007.

Sullivan reported that there will be great disparity region to region for recovery. Boom/bust areas such as California, Nevada, Arizona, and Florida will endure later start declines and a slower recovery, as will economically depressed markets such as Michigan. “Normal markets” such as the Plains states will see shallower declines and may recover by the third quarter of the year.

Media in attendance at the press conference included representatives from the Wall Street Journal, Orlando Sentinel, and Builder magazine.

Contact Ed Sullivan

Seminars Round Out Builder Resources
PCA staff members presented several education seminars at last week’s International Builders’ Show in Orlando. On February 5, Michelle Wilson presented “Concrete Mix Design and Troubleshooting” as part of the NAHB’s University of Housing pre-show education offerings, in addition to Jim Niehoff’s presentation of “Building with Insulating Concrete Forms” on February 6.

During the show, Wilson lead “Diagnosing What Went Wrong and Why: Concrete Troubleshooting” on February 7. The seminar addressed real-life problems caused by inadequacies in design, construction, and maintenance practices. Niehoff familiarized attendees with the basics of ICF technology at the general session seminar “Introduction to Insulating Concrete Form Technology” on February 8. More than 100 meeting participants attended each general session seminar.

Contact Jim Niehoff or Michelle Wilson

Largest RCC Dam in U.S. Slated for Taum Sauk
Construction of the largest roller compacted concrete (RCC) project in the U.S. has been announced. The renovation of the upper reservoir of the Taum Sauk Plant in Missouri is expected to require 3 million cubic yards of RCC and 300,000 cubic yards of conventional concrete. Placement is expected to begin later this year and completed by the end of 2008 or early 2009.

A breach in the upper reservoir caused significant flooding in the Johnson’s Shuts-In State Park in December 2005.

Built in 1963, AmerenUE’s Taum Sauk Plant is a pumped-storage hydroelectric plant. It stores water from the Black River in the upper reservoir, built atop the 1,590-foot-high Proffit Mountain, and releases the water to generate electricity when power is needed.
Contact Fares Abdo

Grandma's House is Concrete; Bob Vila Approves
When building new space for his mother-in-law in his home, Howard Brickman turned to insulated concrete forms (ICFs) for their high energy-efficiency and improved air quality attributes. The 2,500 square-foot Norwell, Mass., home roughly doubled in size with the addition of a full bedroom, bath, kitchenette and large living area. The Reddi-Form ICFs were designed to use less concrete and still carry the load of a soaring 20-foot-gable end wall.

After conservation issues delayed construction for nearly eight weeks, using ICFs allowed the entire structure, except the roof system, to be framed and poured in just seven days. This high-efficiency, thermally smart home has a solar roof to help reduce the family’s utility bills and usage and because air quality was a top priority, steps are taken to dry the house completely and stop mold from starting once the walls are put up. A deck, beautiful windows, flooring, a fireplace faced in stone, doors, and worry-free trim complete this new home for grandmom.

The home is currently being featured on Bob Vila and at www.BobVila.com. BobVila.com also features additional information on building with ICFs. PCA Residential Promotion Manager Jim Niehoff was interviewed by the program, explaining the energy saving benefits of concrete home building systems.

Contact Jim Niehoff

FHWA Publishes Concrete Pavement Manual
Co-authored by PCA, CTLGroup, the American Concrete Pavement Association, and several other concrete experts, the Integrated Materials and Construction Practices for Concrete Pavement: A State-of-the-Practice Manual is the new, essential resource for the concrete pavement community.

Published by the Federal Highway Administration (FHWA), the 350-page manual covers the entire spectrum of concrete pavement construction. It provides information on technologies, tests, and new practices to optimize material selection, mix design, and construction practices. The focus is on concrete and concrete ingredients and how concrete performance is affected by the interaction of the material concrete with pavement construction and design.

“Key points” provided at the beginning of each section allow quick access to the main points of a particular topic. A troubleshooting chapter provides a list of potential causes and remedies for early-age and longer term concrete problems.
Click here for a free electronic version of the manual.

Making Concrete in Music City: PCA's Mike Mota was invited as guest speaker by the Tennessee Concrete Association to discuss economical design of concrete buildings on February 2 as part of the group's annual meeting held in Franklin, just south of Nashville. More than 75 architects, engineers and contractors attended this event which also included other industry presentations.
Contact Mike Mota

Emerging Trends at Vanderbilt University: PCA's Mike Mota gave a seminar to seniors in the civil engineering department at Vanderbilt University in Nashville on February 2. As part of the student enrichment seminar series, Mota partnered with the Southeast Cement Association to provide these students with the college/university CD-ROM.
Contact Mike Mota

University Outreach at CalPoly: For the third year, PCA teamed up with the California Nevada Concrete Promotion Council and the California Construction and Industrial Materials Association to donate about $15,000 worth of PCA books to the students and faculty of the architectural engineering department of California Polytechnic, San Luis Obispo, Calif.

Each year the school turns out about 300 architects and engineers that are in high demand in the industry because of the school's emphasis on a very practice-oriented curricula. The books were donated at CalPoly's annual structural forum, where students participate in a technical presentation program during the day and a job fair in the evening.
Contact Attila Beres

Results from Last Week:
ICFs Most Promising Wall Systems
PCA has featured all types of concrete wall systems at the International Builders Show, underway this week in Orlando. Which one do you think has the greatest potential for use in single-family homes?
  • Insulating concrete forms (55.07%)
  • Autoclaved cellular concrete (21.74%)
  • Precast panels (14.49%)
  • Concrete masonry (5.80%)
  • Removable forms (2.90%)

Take this week's poll


PCA's education and training group will conduct the following courses at PCA's Skokie, Ill., facility. Customized and off-site courses are also available. For more information or to register, contact Julie Lisiecki.
Aggregates and Chemical Admixtures for Use in Concrete
March 5-6, 2007
Troubleshooting: Solutions to Concrete Field Problems
March 19-21, 2007


Mill Grinding
March 19-21, 2007

Kiln Process
March 26-29, 2007

Cement and Concrete Overview
April 16-17, 2007



 

PCA Spring Committee Meetings
February 26-28. 2007
Phoenix, Ariz.
More Information

National Concrete Masonry Association Annual Convention
February 20-24, 2007
Orlando, Fla.
More information

Manufactured Concrete Products Exposition
February 22-24, 2007
Orlando, Fla.
More information

Hardscape North America
March 7-10, 2007
Nashville, Tenn.
More Information

PCA Spring Meeting
March 18-20, 2007
San Diego, Calif.
More information

 

12th International Congress on the Chemistry of Cement
July 8-13, 2007
Montreal, Quebec
More information

The Executive Report is distributed free of charge to members of PCA and to individuals interested in PCA activities or the cement, concrete, and construction industries.

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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.