Do you think using full-depth reclamation with cement to recycle roads and streets is a viable alternative to removal and replacement?
Take the PCA Poll


FDR with Cement Pays Off for Reno
Rising asphalt prices are making full-depth reclamation (FDR) with cement an even more economical method of rehabilitating roads and streets.

A case in point is Reno, Nev. With FDR, the city saved more than 50% over the cost of full removal and replacement of the roadway. And the resulting cement-stabilized base permitted the city to reduce the asphalt surface course from 3 inches to 1 inch, saving an additional one million dollars.


FDR—a process in which old asphalt roads are pulverized, mixed with cement, and compacted to form a pavement base—also reduces construction time and traffic by recycling materials on site.

Reno recently used FDR to rebuild portions of three downtown streets that were experiencing base failures and in need of immediate repair. The Regional Transportation Committee mandated that the streets be repaved within seven days to minimize traffic disruption and accommodate events planned for the downtown area.

To address concerns that cracking in the FDR base course could reflect back up through the asphalt surface course, the contractor used microcracking. Microcracking is the application of several vibratory roller passes to a cement-stabilized base after a short curing stage to create a fine network of cracks. This fine cracking is intended to prevent wider, more severe cracks from forming.

Each section of roadway was pulverized, blended with cement, shaped, and compacted in one day, and then moisture cured for 48 hours. The microcracking process was performed at the 2-day mark on each roadway, and all sections were paved within 12 hours of microcracking. This process allowed the roadways to be back under traffic in half the time required by the Regional Transportation Committee—an added bonus in an urban area.

Contact Greg Halsted

Board Recognizes Green Plants, Outgoing Leadership
PCA's Board of Directors met March 18-20 at the Hyatt Regency, La Jolla, Calif., for the association's Spring Meeting. The Board heard committee reports, reviewed existing programs, and considered new initiatives as part of the ongoing strategic planning process. PCA met jointly with the annual convention of the National Ready Mixed Concrete Association.

PCA presented the Six-Annual Energy and Environment Awards at a reception and awards dinner at the nearby Birch Aquarium at Scripps. (See below.) The Board also recognized outgoing PCA president John P. Gleason, Jr., who will retire July 1, 2007, and CTLGroup president Tony Fiorato, who will retire June 1.

Speakers included PCA chief economist Ed Sullivan, who presented his updated forecast for cement, construction, and the economy. (See below.)

Also meeting were the Government Affairs Council, the Legal Counsels Committee, and the Boards of CTLGroup and the Cement Association of Canada.

Cement Industry Honors
Leaders in Environmental Improvement

Six cement plants received special recognition for their commitment to improving the environment and their communities at the Sixth Annual Cement Industry Environment and Energy Awards, presented by PCA at its Spring Meeting in La Jolla., Calif., on Mar. 19, 2007.

The awards honor individual cement facilities that exemplify the spirit of continuous environmental improvement and support this spirit with action. These plants went beyond government regulations and local laws to ensure that their processes and policies contributed to making their communities better places to live and work.

Six categories recognized plants throughout the United States and Canada (listed by category, company, and plant location):
  • Overall Environmental Excellence: St. Marys Cement Inc., Charlevoix, Mich.
  • Outreach: Holcim (US) Inc., Theodore, Ala.
  • Environmental Performance: St. Marys Cement Inc., Bowmanville, Ontario
  • Land Stewardship: CEMEX, Davenport, Calif.
  • Innovation: CEMEX, Knoxville, Tenn.
  • Energy Efficiency: California Portland Cement Company, Mojave, Calif.

The awards program honors activities conducted during the previous calendar year, and the program is open to any cement manufacturing plant in North America. Judges for the awards represent independent groups such as PCA, Cement Americas magazine, the Cement Association of Canada, World Resources Institute, the U.S. Environmental Protection Agency, and the World Wildlife Fund.
More at www.cement.org/newsroom

Housing Expected to Drag Down 2007 Cement Consumption
The on-going correction in residential construction is expected to drag down overall 2007 construction activity. According to the most recent PCA forecast, despite a record 18% growth since 2003, cement consumption this year is projected to decline by 1.5%.

Chief economist Ed Sullivan presented his spring forecast last week at the PCA Board of Directors Meeting in La Jolla, Calif., and via Webcast. He expects gradual gains throughout the second half of 2007, but not large enough to offset the year’s first half weaknesses. The increased construction activity that is expected to begin mid-year, however, will carry over to 2008 and contribute to an estimated 3.9 % growth in consumption.

Gains in nonresidential and public construction, says Sullivan, will not be large enough to offset the harsh downward trends in the residential market. Sullivan’s 2007 projection reflects a nearly 6 million ton decline in residential cement consumption levels compared to 2006.

Declines in construction are partially offset by rising cement intensity—the increasing use of cement and concrete in construction. Even with an overall decline in consumption, Sullivan sees a 1.5% increase in cement intensity in 2007. Cement intensity refers to the tons of cement per dollar of construction activity.
View press release/access the Webcast at www.cement.org/newsroom

Reminder: Hickory Log Creek Site of RCC Course and Tour
PCA will conduct a seminar and construction tour of roller-compacted concrete placement at the Hickory Log Creek Dam, April 25-26, 2007.

Seminar attendees will have the opportunity of visiting Hickory Log Creek Dam and other RCC projects in the Atlanta area. Southeast Cement Association is cosponsoring the seminar.
More information and to register online
Contact Fares Abdo


California Portland Earns ENERGY STAR® Award
For the third straight year, the U.S. Environmental Protection Agency honored California Portland Cement Company as part of its ENERGY STAR 2007 Partner of the Year program. California Portland was named a Sustained Excellence Partner of the Year for its outstanding contribution to reducing greenhouse gas emissions through effective energy management. The EPA recognized California Portland Cement’s accomplishments at an awards ceremony in Washington, D.C., on March 21. This is the third straight year the company has been recognized by the EPA.

The award honored California Portland Cement for adopting smart energy management practices and investments throughout its operations. The company worked closely with ENERGY STAR to establish a corporate energy management program in 2003. Since that time, the company has significantly improved energy efficiency and has reduced greenhouse gases through initiatives such as compressed air optimization; motor management; lighting retrofits; process optimization; and purchasing and inventory policies, among others.

The Partner of the Year Award is given to organizations to recognize their efforts to use energy efficiently in facility operations and to integrate energy efficiency into overall organizational strategy. These Award winners are selected from thousands of organizations that participate in the ENERGY STAR program.


St. Lawrence Cement Lauded for
Cutting Greenhouse Gas Emissions

EPA last week commended St. Lawrence Cement for achieving significant greenhouse gas reductions (GHG) under EPA's Climate Leaders program. The companies also extended their commitment by pledging a second goal on measurable reductions.

St. Lawrence Cement met its goal by reducing global GHG emissions by 16 percent per ton of cement-type product from 2000 to 2006. St. Lawrence Cement pledges to reduce global GHG emissions by 20 percent per ton of cement-type product from 2000 to 2012.

Since 2002, the Climate Leaders program has provided valuable guidance and recognition to leading companies across many industries to help them develop and implement long-term comprehensive climate change strategies. EPA estimates that the goals announced to date through Climate Leaders will prevent more than 11 million metric tons of carbon equivalent emissions per year – equal to the amount of greenhouse gas emissions from more than seven million cars.

Results from Last Week:
High-Rise Building Curbs Sprawl

Building Up or Out: Should more cities follow the lead of Ventura County and look at high-rise buildings to accommodate growth as an alternative to the subdivision?

  • Yes (81.58%)
  • No (18.42%)

Notable Comments

"Building codes should be written to encourage this, rather than encourage low density building."

"Let the market forces rule."

"Condos work in older land-locked suburban settings, but will never replace houses on 1/4 acre lots."

"Depends on if the city or county is close to being fully developed or not."

Take the current poll



For more information or to register, contact Julie Lisiecki.
Kiln Process
March 26-29, 2007

Cement and Concrete Overview
April 16-17, 2007

Impact of Cement Characteristics on Concrete Properties
May 15, 2007
Midlothian, Texas
September 19, 2007
Bethlehem, Pa.


Raw Mix Chemistry
May 16, 2007
Midlothian, Texas
Pulverized Fuel Guidelines for the Cement Industry
September 18, 2007
Bethlehem, Pa.

IEEE-IAS/PCA Cement
Industry Technical Conference

April 29-May 3, 2007.
Charleston, S.C.
More information

12th International Congress on the Chemistry of Cement
July 8-13, 2007
Montreal, Quebec
More information

Pervious Concrete—A Stormwater Solution
Detroit—July 10
Lexington, Ky.—July 12
Washington, DC—July 24
Pittsburgh—July 26
Minneapolis—Aug. 7
Milwaukee—Aug 9
More information
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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.