What's your favorite construction smell?
It's spring and the smell of concrete is in the air—along with paint, asphalt, and diesel fumes.
Take the PCA Poll


CEMEX Breaks Ground for
$250-Million Expansion

On March 23, CEMEX USA President Gilberto Perez (right) and Texas Governor Rick Perry broke ground at a celebration signaling the official beginning of CEMEX’s Balcones cement operations expansion. Numerous state legislators, New Braunfels citizens, and CEMEX employees attended the event.

“This expansion demonstrates a significant financial commitment to the community, a dedication to the environment, and allows Texas to be better positioned to meet its future needs for housing, roads, bridges, commercial buildings and other infrastructure facilities,” said Perez..

Estimated at $250 million, the project will add a second kiln to the operations, doubling the cement production capacity to 2.4 million tons to support the growing need for cement in Texas.

Even though the cement production will double, the operations’ emissions will not increase. CEMEX will replace existing equipment and install state-of-the-art technology to protect the environment. More efficient dust control equipment and the installation of new NOx control technology to the existing kiln system will be completed. The new kiln will receive the latest technology in terms of emission levels and fuel efficiency. Additionally, a high-tech new finish mill with an energy efficient vertical roller mill, one of only a few in the United States, will be built. All of these items will allow the plant, when the new expansion is fully completed in 2008, to remain at current emissions levels and at the cutting edge of technology in the industry.
More at www.CEMEXUSA.com

Garrett Named President and CEO of CTL Group
The CTLGroup Board of Directors has named Dr. Jeffrey L. Garrett to the position of President and Chief Executive Officer of CTLGroup, effective Monday, April 16, 2007. He succeeds Tony Fiorato, who will retire June 1.

Garrett joined the CTLGroup in 2001 and has served as Senior Principal Structural Engineer and Group Manager. He has also served the firm in a broader leadership role through participation in the development of CTLGroup’s latest strategic plan.

He has over 30 years of experience in structural engineering design, consulting, management, and business development. Prior to joining the CTLGroup he was Senior Managing Engineer of the Chicago Regional Office of Exponent Failure Analysis. He has also served in senior management positions at Hanson Lind Meyer Inc.

Garrett received his B.A. in Architecture, and his M.S. and Ph.D. degrees in Civil (Structural) Engineering from Iowa State University. He is a licensed structural engineer in Illinois and a registered professional engineer in thirteen states.

Soil-Cement Promotion Deep in the Heart of Texas
Lassoing a renewed interest in the use of portland cement in engineered soils applications, a promotional and educational effort led by Matt Singel with the Cement Council of Texas, with assistance from PCA's Greg Halsted and Dan Richwine with Texas Industries, recently kicked off in the Lone Star State with three Innovations in Pavement Maintenance and Construction Workshops.

The day-long workshops were held in the Austin, Tyler, and Dallas/Fort Worth areas and discussed the recent advances and the latest techniques in subgrade modification, cement-treated base construction, and pavement reconstruction through full-depth reclamation.

Because of the unique challenges presented when working with Texas soils, a great deal of time was spent discussing the applications, benefits, design, construction, testing, and performance of cement-modified soil (CMS), a process for improving the quality of poor subgrade and foundation soils. When small amounts of portland cement are added to fine sands and silts, the result is the creation of a working platform that will handle the construction loads. Similar amounts of portland cement in plastic clays – with plasticity indices of up to 35 and higher – will permanently improve the moisture susceptibility and plasticity of the soils, again providing a strong working platform for construction.

More than 125 public works officials, DOT engineers, consultants, and others were in attendance to learn how CMS and other soil-cement applications could provide them with long-term pavement solutions and cost savings. Additional Workshops are already in the planning stages.

Contact Matt Singel at the Cement Council of Texas


Concrete Weighs In at Green Building Conference
PCA and other members of the National Association of Home Builders' Concrete Home Building Council participated at NAHB’s Green Building Conference in St. Louis, Mo., March 25-27, 2007. Hundreds of builders attended the show to gain knowledge on the latest in environmentally friendly, energy efficient home building.

PCA met with reporters from the St. Louis Construction News and Real Estate and local radio station KMOX-AM on the advantages concrete building systems offer to consumers and builders.


ACI Announces Special Events at its Spring Convention
The American Concrete Institute (ACI) recently announced three special events in conjunction with its upcoming convention in Atlanta, Ga., April 22-26, 2007. The events include a hard-hat tour of the Southface Eco Office, a pervious concrete demonstration, and tours of the Federal Highway Administration’s (FHWA) newest Mobile Concrete Laboratory.

The exciting newly opened Southface Eco Office building in Atlanta is planned as a Platinum LEED building constructed with ICFs. Speakers will discuss architectural, design, and construction aspects of the project. This building is also the site of a pervious concrete demonstration.

The Mobile Concrete Laboratory (MCL) is a fully functional laboratory housed in a 50-foot trailer. The MCL provides on-site testing to complement state-of-practice testing, training state highway administration (SHA) personnel in the use of new technologies, overseeing an equipment loan program to SHA staff, and displaying innovative equipment at conferences and SHA facilities.
More at www.concrete.org

Results from Last Week:
Recycling Gets Nod Over Replacement

Do you think using full-depth reclamation with cement to recycle roads and streets is a viable alternative to removal and replacement?

  • Yes 90.00%
  • No 10.00%

Take the current poll

Effect of Relative Humidity on Expansion and Microstructure of Heat-Cured Mortars: This research report describes the effect of moisture exposure on expansion in heat-cured mortars due to delayed ettringite formation (DEF). Mortar bar samples were cured at 90ºC, and then stored for more than 4 years in moist air at 75%, 80%, 84%, 90%, 92%, 97%, and 100% relative humidity (RH). Periodic weight and length measurements were made along with chemical analyses. The results show that DEF-related expansion is influenced by the level of moisture exposure. The study suggests that a threshold level of moisture exposure for expansion to occur seems to be between 90% and 92% RH (RD139; no charge; PDF only).
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Comparison of Mortar Leaching Methods: Mortar cubes made with portland cement and standard sand were spiked with concentrations up to 1,000 mg/kg of lead, cadmium, or chromium by weight of cement. Cubes were cured either in moist air or under water and then dried. Samples were processed for chemical analysis by three protocols: acid-digestion total analysis, EPA Toxicity Characteristic Leaching Procedure (TCLP), and ANSI/NSF61 drinking water system component evaluation. Results suggest that cements containing up to approximately 1,000 mg/kg of lead, cadmium, or chromium do not pose a significant environmental risk for leaching of those elements into ground water or soil. Results also suggest that cement containing less than approximately 500 mg/kg of these elements does not pose a risk when used in drinking water system components. Results may vary for specific chemical and physical compositions of cement and concrete/mortar mixes and curing conditions (SN2660; no charge; PDF only)
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Analysis and Design of Slab Track Laboratory Specimens: Two full-scale 26-foot-long concrete slab track specimens were constructed in the structural laboratory of CTLGroup and subjected to 3 million load cycles from simulated freight cars with 39-ton axle loads. This report describes the structural analysis and design of the direct fixation slab track and independent dual block slab track laboratory specimens and contains a comparison between the analytical and load test results. The report is a valuable reference for freight, high speed, and transit railroad engineers involved in track design. The laboratory tests on concrete slab track are part of the Cooperative Slab Track Research and Demonstration Program for Shared Freight and High Speed Passenger Service, which is cosponsored by PCA and the Federal Railroad Administration (SN2795a; no charge; PDF only).
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Slab Track Field Test And Demonstration Program For Shared Freight And High Speed Passenger Service: In July, 2003, two types of concrete slab track were constructed to Class 9 Track Safety Standards on the High Tonnage Loop at the Facility for Accelerated Service Testing in Pueblo, Colorado. The test section consists of 250 feet of independent dual block track and 250 feet of direct fixation slab track, and the test train consists of locomotives and heavy freight cars with 39-ton axle loads. After three years of testing, 170 million gross tons accumulated on the test section. During this time, maintenance of the slab track was not required to retain the Class 9 track geometry. This report summarizes the results of the field test, which was cosponsored by PCA and the Federal Railroad Administration. The field test is part of the Cooperative Slab Track Research and Demonstration Program for Shared Freight and High Speed Passenger Service (SN2988; no charge; 15-MB PDF only).
Download or contact Carmaline Spurrier for a CD

Canadian Market Pulse Report: The Canadian Market Pulse report presents provincial level data on key economic, detailed construction sector, and cement consumption trends most relevant to the Canadian cement industry. Short and medium term trend data is provided in convenient tabular format. Detailed construction permit activity viewed as a leading indicator of future activity is also provided. The Canadian Market Pulse is part of a subscription to the Monitor Plus package.
Contact Karen Arneson

An Engineering Guide to: Openings in Concrete Floor Slabs: This bulletin presents information on openings in concrete floor slabs. The publication includes guidelines for selecting the opening locations and sizes for new slabs. Information on openings in existing slabs is presented. Also methods of strengthening existing slabs to accommodate new openings are discussed (IS112;printed copies are $20.00 for a pack of 25, less discounts; PDF is free).
More information

Code Requirements for Environmental Engineering Concrete Structures and Commentary
(ACI 350-06):
This document covers the structural design, materials selection, and construction of environmental engineering concrete structures. Such structures are used for conveying, storing, or treating liquid or other materials such as solid waste. They include ancillary structures for dams, spillways, and channels. Structures covered in this document are subject to uniquely different loadings, more severe exposure conditions, and more restrictive serviceability requirements than non-environmental building structures. This code presents new material as well as modified portions of the ACI 318-02 Building Code that are applicable to environmental engineering concrete structures (LT182; $166.50, no discount).
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Promotional Information Update, Issue No. 40, March 2007: Articles include: People on the Move; Government Affairs Fly-In Slated for Early May; PCA and NRMCA Present Pervious Concrete Seminars; PCA Launches DIY Promotion Tools; State Alliance Preserves Fire Provision in Building Codes; and information and registration form for the 2007 Professional Promoters’ Workshop to be held May 1–3 at the DoubleTree Hotel and Conference Center, Skokie, Ill. (uncoded; no charge; PDF only).
View or download

The Pyramid Controversy: an Annotated Bibliography: Were the Egyptian Pyramids constructed of carved limestone blocks from nearby quarries, or from cast-in-place concrete? A decades-old controversy was reignited recently with publication of a new article in the December 2006 issue of the Journal of the American Ceramic Society. In it, material scientists claim new chemical evidence of concrete in the higher levels of the pyramids. Opponents, including Egyptologists, continue to dispute the evidence, and point out that the diverse shapes of the stones show that molds were not used. The sources listed here—articles, conference papers, books, and Web sites—represent authors on each side of the argument. Abstracts are included where available (LB30; no charge; PDF only).
More information

Concrete Homes House Plans – Volume Three: This third edition plan book from the publishers of Concrete Homes magazine features nearly 100 of today’s most popular home plans. Collected from three prominent design firms, they are specially designed to incorporate the benefits of high-performance, above-grade concrete wall systems—energy efficiency, durability, safety, and comfort. Each offering is in full color and illustrated with a front elevation, floor plan(s) and a brief description about the home. Contact and pricing information is provided for the design firms, allowing you to purchase stock plans or make custom modifications (LT303; $6.95, no discount).
More information

For more information or to register, contact Julie Lisiecki.
Cement and Concrete Overview
April 16-17, 2007

Impact of Cement Characteristics on Concrete Properties
May 15, 2007
Midlothian, Texas
September 19, 2007
Bethlehem, Pa.


Raw Mix Chemistry
May 16, 2007
Midlothian, Texas

Pulverized Fuel Guidelines for the Cement Industry
September 18, 2007
Bethlehem, Pa.

 
IEEE-IAS/PCA Cement
Industry Technical Conference

April 29-May 3, 2007.
Charleston, S.C.
More information

12th International Congress on the Chemistry of Cement
July 8-13, 2007
Montreal, Quebec
More information

Pervious Concrete—A Stormwater Solution
Detroit—July 10
Lexington, Ky.—July 12
Washington, DC—July 24
Pittsburgh—July 26
Minneapolis—Aug. 7
Milwaukee—Aug 9
More information
The Executive Report is distributed free of charge to members of PCA and to individuals interested in PCA activities or the cement, concrete, and construction industries.

View or download
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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.