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Industrial Strength
Pervious Concrete

No longer just for parking lots and sidewalks, pervious concrete has now marked its place in industrial applications. Quality Block Co., Inc. recently approached Salt River Materials Group to install previous concrete for a large, 30,000 square foot dirt area, in the block plant’s yard that is dually used as a storm water drain and block load out area. In addition, the final project extended the pad by 3,000 square feet to increase the use of the area and storage of water.

Although mainly used in parking lots, sidewalks, and a few residential street applications, this project has showcased pervious concrete’s structural capabilities. The pavement houses stacked pallets of block 3 to 4 high and experiences major forklift traffic.

The project needed to account for all the storm water runoff from the 75,000 square feet of impermeable surface already in place. It is designed to retain a 100-year storm for a duration of two hours, as well as a retention basin. The percolation rate of the soil was 4 inches per hour.

To install the project, 20 inches of soil was removed and replaced with 12 inches of crushed rock and 8 inches of pervious concrete.

The finished product not only met, but highly exceeded Quality Block’s expectations, easily handling the load and continuous forklift traffic.

AMEC along with Jim Willson and Stew Waller of the Arizona Cement Association served as design consultants. Arizona Materials supplied the mix and Progressive Concrete Works was the concrete contractor.


Technical Conference Boasts
Record Attendance

This year's 49th annual IEEE-IAS/PCA Cement Industry Technical Conference in Charleston, S.C., last week broke yet another attendance record. A total of 1,180 participants representing 22 countries and 400 separate companies registered for the event with 199 spouses also participating. First time-attendee participation included 450 registrants.

The conference boasted a wide variety of tutorials and technical presentations plus tours of Giant Cement's Harleyville plant and Holcim's Holly Hill plant. In addition to the technical conference, PCA members attended the spring MTC meetings and annual Safety Awards Luncheon.

Next year the conference turns 50 as it heads to Miami, Fla., from May 18-22, 2008.

Contact Rick Bohan

Sullivan Unveils Outlook for Construction and Industry
Expansion in Keynote Address

PCA's Chief Economist Ed Sullivan delivered the keynote address at the 2007 IEEE-IAS/PCA Cement Industry Technical Conference on May 1 in Charleston, S.C. Sullivan’s presentation to more than 700 conference attendees highlighted PCA’s 2007 cement consumption forecast and addressed the outlook for cement plant construction and expansion.

Sullivan expects the on-going correction in residential construction to drag down overall 2007 construction activity and cause cement consumption in 2007 to decline by 1.5%. However, increased construction activity projected to begin mid-year will carry over to 2008 and contribute to stronger growth.

Sullivan also reported that the cement industry is planning to invest $5.4 billion between 2006 and 2010 in plant expansion. This investment will increase the industry’s U.S. capacity by more than 20% or 24 million metric tons.

Contact Ed Sullivan

PCA Recognizes Safe Thinking
PCA presented seven facilities with the 2006 PCA Safety Innovation Awards at an award luncheon at the 49th Annual Cement Industry Technical Conference in Charleston, S.C. on May 2. The Innovation in Safety Awards honor innovative safety practices, programs and projects; communicate these ideas to members of the cement industry; and raise the profile and importance of safety programs both within and outside of the industry. Winners are featured in the current issue of Cement Americas magazine, which cosponsored the awards.

Members of PCA’s Occupational Health and Safety Committee, Board of Directors, and a representative of Mines Safety and Health Administration judged 56 entries this year.

The 2006 winners were:

  • Ash Grove Cement Company—Durkee, Ore.
  • Lehigh Cement Company—Mitchell, Ind.
  • Buzzi Unicem USA Inc.—Pryor, Okla.
  • The Monarch Cement Company—Humboldt, Kan.
  • GCC of America, Inc.—Rapid City, S.D.
  • Buzzi Unicem USA Inc.—Greencastle, Ind.
  • Ash Grove Cement Company—Inkom, Idaho

Contact Donna Wortman

62 Plants Honored for Safety Record
On May 2, PCA hosted the annual Safety Award Luncheon in conjunction with the 49th IEEE-IAS/PCA Cement Industry Technical Conference in Charleston, S.C. In all, 62 facilities received awards or recognition for their records in calendar year 2006.

Frances Petty, chair of the PCA Occupational Health and Safety Committee, and Scott Foster, vice chair of the Logistic Committee, presented the awards. The ceremony honored 46 facilities that operated without a lost-time accident (three categories of awards, 1-year, 2-4 years, and 5 years or more), while 16 facilities received an award for 1 million or more hours of operation without a lost-time accident.

In addition to the awards recognizing safety at cement plants, PCA also presented the first annual Terminal Safety Awards at the luncheon. Eight terminals received plaques for 40 or more years without a lost-time accident. Additionally, 110 terminals that operated without a lost-time accident in one of three categories—30 to 39 years, 20-29 years, 10 to 19 years—were recognized.
Contact Donna Wortman

Apparent Use Reports Pinpoint Market Trends
PCA and F.W. Dodge have released the 2006 editions of reports on apparent use of portland cement and ready mixed concrete.

2002-2006 Trend Analysis on Apparent Use of Portland Cement by County presents a 5-year historical perspective of estimated portland cement consumption by county and metropolitan area, as well as a statistical analysis of the trends.

2007-2011 Forecast of Portland Cement by County (Forecast Option) incorporates the historical data derived by the PCA apparent use county demand model along with the PCA forecast of cement consumption by state.

2002-2006 Trend Analysis on Apparent Use of Ready-Mixed Concrete by County presents a 5-year historical perspective of estimated ready mixed concrete consumption by county and metropolitan area, as well as a statistical analysis of the trends.

Report options and sample reports can be found on the market research section of PCA's Web site.
Contact Lynne Koutsky

Promotion Forum Snowballs as
Workshop Builds on Past Success

Nearly 120 people attended the 2007 Professional Promoters' Workshop last week at the Doubletree Hotel, Skokie, Ill. Among the most popular sessions, says workshop organizer Dan Sladek, PCA's director of regional promotion, was the perennial favorite "What Works," a series of informal presentations in which attendees describe their successes and failures.

Also headlining the workshop:

  • Special interest roundtable discussions on special topics or markets in promotion
  • PCA Chief Economist Ed Sullivan's outlook for 2007 and beyond
  • The RPG Investment Process Demystified, a panel discussion moderated by Ash Grove's Ron DeLeenheer
  • The National Ready Mixed Concrete Association's Buildings Under Design, or BUD, a Web-based national lead service that enables local promoters to track construction projects before plans and specifications are made public.

Other sessions centered on an overview of new promotion resources such as the sustainability briefing kit, Web-based do-it-yourself promotion tools for residential products, the concrete "Pavements 4 Life" program, and tips on conducting local events.
Contact Dan Sladek

CEMEX to Construct $400 Million Wind Plant
CEMEX plans to build a $400 million wind-driven power plant in Mexico in partnership with Spanish construction-company Acciona SA to cut its energy costs.

The power plant, to be located in the southern state of Oaxaca, will generate up to 250 megawatts of electricity and supply a third of CEMEX's power needs in Mexico. Acciona will finance the project and CEMEX will provide a long-term energy purchase contract.

CEMEX has been investing to reduce its energy costs since 2000 by converting its plants around the world to use petroleum coke, a byproduct of refining gasoline.

The wind plant is expected to reduce carbon dioxide emissions by 600,000 tons a year.


Thompson Named Residential Technology Manager
PCA named Donn C. Thompson, AIA, LEED AP, as residential technology promotion manager. He will oversee the residential technical program and work to enhance cement-based products as a sustainable development solution for home building.

Thompson has more than 20 years in building and architecture. He most recently was the commercial projects manager for Reward Wall Systems where he was responsible for promotion of insulating concrete form (ICF) technology to commercial markets nationwide.He received his Bachelor of Arts and Master of Architecture degrees from University of Illinois, Chicago.

Contact Donn Thompson

For more information or to register, contact Julie Lisiecki.
Impact of Cement Characteristics on Concrete Properties
May 15, 2007
Midlothian, Texas


Raw Mix Chemistry
May 16, 2007
Midlothian, Texas
September 19, 2007
Bethlehem, Pa.

ACBM Undergraduate Faculty Enhancement Workshop
June 26-28, 2006

Pulverized Fuel Guidelines for the Cement Industry
September 18, 2007
Bethlehem, Pa.

Aggregates and Chemical Admixtures for Use in Concrete
October 1-2
Kiln Process
October 1-4
Mill Grinding
October 22-24
Concrete: Principles & Practices
October 22-25
Troubleshooting: Solutions to Concrete Field Problems
November 5-7
Cement Manufacturing for Process Engineers
November 5-8
   
NRMCA 2007 Concrete Technology Forum: Focus on High Performance Concrete
May 22-24
Dallas
More information

RCC Pavement Design and Construction Seminar
May 24, 2007
Nashville, Tenn.
November 6, 2007
Atlanta
More information

12th International Congress on the Chemistry of Cement
July 8-13, 2007
Montreal, Quebec
More information
Pervious Concrete—
A Stormwater Solution

Detroit—July 10
Lexington, Ky.—July 12
Washington, DC—July 24
Pittsburgh—July 26
Minneapolis—Aug. 7
Milwaukee—Aug. 9
More information

 

 
The Executive Report is distributed free of charge to members of PCA and to individuals interested in PCA activities or the cement, concrete, and construction industries.

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©2007 Portland Cement Association
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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.