What's the biggest barrier to greater market share for concrete construction?

Take the PCA Poll

Building a New
PATH with Concrete

Design is underway for a new transportation hub for the Port Authority Trans-Hudson (PATH) that would connect commuter trains from New Jersey to the New York City subway system. The $1.7-billion facility will restore mass transit in Lower Manhattan in the aftermath of 9/11.

The special structure is being designed by the Downtown Design Partnership, a joint venture of Santiago Calatrava, DMJM-Harris, Parsons, and STV. About 40 subcontractors, led by Weidlinger Associates (New York Office), are involved in the design.

PCA's Mike Mota is working with Weidlinger to provide technical assistance on the design along with local allies, the New York City Concrete Promotion Council and PERI Forms. The discussion focuses on the constructibility aspects of the massive reinforced white concrete structure, which consists of arches spanning 150 feet supported by box girders spanning about 200 feet.
Contact Mike Mota

Energy Performance Indicator Now Available for Cement Industry
The U.S. Environmental Protection Agency (EPA) announced last week that an Energy Performance Indicator (EPI) is now available for cement manufacturers.

The EPI scores the energy efficiency of a single cement plant and allows the plant to compare its performance to that of the entire industry. The EPI is an outgrowth of the EPA’s Energy Star Industrial Focus program. The tool is intended to help cement plant operators identify opportunities to improve energy efficiency, reduce greenhouse gas emissions, conserve conventional energy supplies, and reduce production costs.

The cement industry EPI was developed by the EPA in cooperation with PCA, technical support from Argonne National Laboratory in Illinois, and validated at several cement plants. The tool scores a plant from 1 to 100. A score of 75 or higher deems the plant as energy efficient.

"This program reflects the cement industry’s commitment to sustainable manufacturing and to working with the EPA to improve energy efficiency and reduce emissions,” Andy O’Hare, PCA vice president of regulatory affairs, said. “Although a voluntary program, nearly half of U.S. cement companies are participating in the Energy Star Industrial Focus program.”
Contact Andy O'Hare

Sidney Tar Ponds Team Tours Milwaukee Site
PCA arranged and hosted a visit by the CEO and staff of the Sydney Tar Ponds Agency to an active solidification/stabilization site in Milwaukee, Wis. The group got a first-hand look at cement-based S/S treatment at the Westside remediation site, a former manufactured gas plant (MGP) site. They also met with environmental engineering firms and remediation contractors in Milwaukee and Chicago. The Westside site is the second MGP site in Wisconsin to use in-situ cement-based S/S treatment to remediate coal-tar contaminated soil. Another MGP site in Racine, Wis., will begin after the Milwaukee site is finished this summer.

The Agency is charged with the cleanup of Sydney Tar Ponds, site of a former steel plant in Nova Scotia where 100 years of steel and coke production left more than a million tons of contaminated soil and sediment. Hazardous constituents include coal tars and poly-chlorinated byphenyls (PCBs). The Canadian government committed C$400 million to remediate the site over 10 years. If the panel rules in favor of cement-based stabilization/solidification, the project will use an estimated 100,000 tons of cement during the 10-year cleanup. Another portion of the site—the Sysco Cooling Pond—is already slated for treatment with cement.
More at http://tarpondscleanup.ca/
Contact Chuck Wilk


July PPI: Steel, Asphalt Continue Climb
According to the July Producer Price Index (PPI), steel prices gained 3.7% and asphalt prices rose 3.1% for the month. Concrete was up 1.4%; lumber declined 1.8%.

July marks the thirteenth straight monthly increase for asphalt. Asphalt prices now are 37% higher than one year ago and are up 23.1% in the last six months. Steel prices rose 18.2% in the last year and 10.4% in the last six months. Concrete prices have risen 10.8% and 3.7%, respectively, over the same time periods. Lumber prices are 4.6% less than a year ago.

Source: Department of Labor, Bureau of Labor Statistics. The information is provided by PCA to aid in the promotion of concrete and cement-based products.

Contact Craig Schulz

Salt River Materials Adopts Sustainability Initiative
The Board of Directors for Salt River Materials Group (Phoenix Cement) has approved a resolution establishing a sustainability initiative.

The resolution creates a sustainability working group to coordinate the company's existing and future efforts to measure, optimize, and communicate sustainable performance. From energy efficiency to environmental stewardship, the initiative is intended to produce measurable benefits by meeting or exceeding performance benchmarks.

Says President and CEO Roger Smith: "We intend to make a major positive impact on our two greatest resources: our people and our environment.”

More at www.srmaterials.com

TXI Celebrates Riverside Cement Centennial
TXI announced the 100 year anniversary of Riverside Cement. Incorporated August 23, 1906, as the Southern California Cement Company, the company changed its name to Riverside Cement Company in the late 1920s. After years of various owners, Riverside Cement was most recently purchased by TXI in 1998.

TXI Riverside Cement will begin its next hundred years with completion of its 2.2-million-ton plant expansion and modernization at Oro Grande, Calif.


Results From Last Week:
PCA Name Change? No Thanks.

Question: With the advent of blended cements and supplementary cementing materials, the industry has made the transition from cement to cementitious. Moreover, the term “portland” is archaic and confusing. Should PCA change its name to better reflect the make-up of the industry and project a more modern image?
Responses (percent):

No, don't change it. PCA's reputation and legacy are too important: 111 (60.66%)

Yes, change PCA's name to something that better describes the association and the industry: 72 (39.34%)

Among the many comments sparked by this question:

"I feel the industry needs to remain consistent. Slag, fly ash, and pozzolans have their own organizations and do not share the extreme capital requirements and regulatory hurdles as manufacturers of clinker. Portland cement is the overwhelming percentage volume and dollar value of cements or cementitious products."

"The PCA has an excellent reputation and presence in the industry. A change would erase its image as the leader in cement and concrete technology. 'If it ain't broke, don't fix it1'"

"One might consider reverting to a acronym-based name that is not spelled out—like ASTM International.
PCA is mentioned by reference in many industry standards and specifications which will be hard to change."

"Change to Cement Association of North America...current name hinders progress and effectiveness of association efforts in lobbying and media efforts. "

"The industry as a whole needs a brand new lift. The rationale of a reputable body such as PCA (openly) adopting changes (for the betterment of the cement industry) will send a positive message to the other players."

"You have brand value in the PCA name. Just broaden your scope."

"NO! The PCA has lost most of its influence already when they removed the field engineers. Don't put the last nail in the coffin!"

Take the current PCA Poll.

What to Expect When You’re Inspecting, Parts I & II: This new DVD version of the popular PCA video provides an overview of the purpose and function of the concrete inspector, using real-world situations. Part I focuses on the inspector's role prior to concrete placement, and Part II looks at the inspector’s role after the concrete has arrived on site (DVD125; $50.00, less discount).
More information

Masonry Today Newsletter, Summer 2006: Mortar properties are influenced by aggregate—masonry sand. This edition looks at the effects of sand gradation on the amount of water to make cubes, air content, water retention, and compressive strength of mortar. The materials studied were an ASTM C 270 Type S mortar and ASTM C 144 sand (PL389; printed copies $1.50, less discount).
More information

2006 North American Cement Industry Annual Yearbook:
The starting place for a historical perspective on the U.S. and Canadian construction and cement industries, the Yearbook provides long-term historical tables and graphs for indicators most relevant to the cement industry. Sections include the economic environment, cement consumption and supply, industry operating characteristics, and international statistics. Detailed historical data is provided on construction activity, company rankings, import trends, and energy consumption (ER365; PDF only; $150.00; free to PCA members).
More information

Post-Tensioning Manual:
Published by the Post-Tensioning Institute, this manual contains updated information on the current practices in the use, design, and construction of post-tensioning. The 6th Edition has been extensively rewritten and expanded. Twelve new chapters give design guidance on modern applications of post-tensioning. All of the original chapters have been totally revised and modified to reflect the current industry practices (LT195; $112.50, no discount).
More information

Report on Material Safety Data Sheet (MSDS) Guidance For Portland Cement – 2006 Revision:
The Occupational Health and Safety Committee commissioned Michele R. Sullivan, Ph.D., to revise the guidance report for writing Material Safety Data Sheets (MSDS). This revised report presents background, regulatory, and standardization information for MSDS’s and provides a sample MSDS for portland cement. The report has been prepared for the review and consideration of cement manufacturers in preparing MSDS’s for their individual products, and to provide information about portland cement to interested parties. The report is not intended to be applicable to every aspect of all portland cement products (SN2923; PDF only; $15.00, free to PCA members).
More information

Strength And Durability: Full-Depth Reclamation Solves Construction Problems in Wet and Weak Soils:
This reprint of an article from Pacific Builder and Engineer magazine, June 2006, describes the rehabilitation of failed flexible pavement at the Port of Seattle’s Terminal 115. The heavy loads encountered at the facility had caused deterioration of the existing pavement and made rehabilitation necessary. Many pavement correction options were evaluated, but full-depth reclamation (FDR) using portland cement was chosen as the most cost-efficient solution, especially considering Seattle’s wet environment. Eight inches of rain fell during the FDR construction at the Port, but few delays were encountered, resulting in minimal tenant disruption. FDR was able to accelerate the construction process and reduce downtime at the terminal so much that the Port subsequently added five additional acres to the project (RP430; $7.50 for a pack of 25, no discount; PDF is free).
More information

Cost-Effective Preservation Tool:
Reprint of an article from March 2006 issue of Asphalt Contractor magazine, which reports on the use of full-depth reclamation (FDR) to rehabilitate 150 lane miles of secondary roads in South Carolina. The article includes a detailed description of the project, equipment, and benefits of FDR, as well as quotes from the district engineer and contractor project (RP275; $12.00 for a pack of 25, no discount; PDF is free)
More information

PCA's education and training group will conduct the following courses at PCA's Skokie, Ill., facility. Customized and off-site courses are also available. For more information or to register, contact Julie Lisiecki.
Kiln Process
October 2-5, 2006
Mill Grinding
October 23-25, 2006
Cement Manufacturing for Process Engineers
November 13-16, 2006

Concrete: Principles & Practices
October 16-19, 2006

SCMs & Ternary Blends
October 25-26, 2006
 
Aggregates & Chemical Admixtures for Use in Concrete
October 23-24, 2006

Troubleshooting: Solutions to Concrete Field Problems
November 13-15, 2006

 
PCA Fall Committee Meetings
September 10-13, 2006
Chicago, Ill.
Contact Michelle Nyquist


2nd Annual Joint Western Regional Mine Safety and Health Conference
October 23-26, 2006
Mesa, Ariz.
More Information

 
PCA Fall Meeting
October 29-31, 2006
Sea Island, Ga.

Contact Jan Farnsworth
1st Annual Southeastern U.S. Mine Safety and Health Conference
October 31-November 2
Nashville, Tenn.
More Information
 
The Executive Report is distributed free of charge to members of PCA and to individuals interested in PCA activities or the cement, concrete, and construction industries.

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©2006 Portland Cement Association
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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.