Because of the Labor Day holiday, the next issue of the Executive Report is scheduled for Monday, September 10, 2007.

Paper Mill Draws on RCC Pavement
For expansion and process improvements at a Maine paper mill, roller-compacted concrete (RCC) offered the classic trinity of benefits for industrial pavement: low cost, high strength, and rapid construction.

New equipment at the mill required a hard paved surface for a clean operating environment, improved efficiency, and reduced maintenance. With winter approaching, construction time also became a factor.

RCC met all the project requirements. To meet the need for heavy equipment and truck loading, engineers specified a 9-inch-thick slab. The RCC mix design—including 7% silica fume—reached 7-day strengths of 6,800 psi.

Although it was the first RCC paving job for Lane Construction, the contractor completed the 2,100-cubic-yard project in just two days. And because of RCC's lower cost, the project was expanded. Lane paved 100,000 square feet instead of the 75,000 square feet in the original plan and budget.

A complete case history of the project is on PCA's Web site and is the subject of a new publication. (See below.)
More at www.cement.org/pavements


Fellowship Recipients Present Results
Five past recipients of grants for PCA's Education Foundation will present the results of their research in a fellowship session at PCA's Fall Committee Meetings. The five presentations on sponsored projects are scheduled for Monday, September 10, at 10:00 am:

  • "Assessment of Confinement Models for Reinforced Concrete Columns Subjected to Seismic Loading," University of British Columbia, Kevin Riederer (student) and Kenneth J. Elwood (professor)
  • "Extending the Use of the Pressure Meter to Evaluate the Air Void System in Fresh Concrete," The University of Texas at Austin, Tyler Ley (student) and Kevin J. Folliard (professor)
  • "Pervious Concrete for Solid/Liquid Separation and Waste Remediation," University of Kentucky, Joe David Luck (student) and Stephen R. Workman (professor)
  • "Use of Cement Kiln Dust for Reconstruction of Bituminous Roads," University of Wisconsin-Madison, Jeremy Baugh (student) and Tuncer B. Edil (professor)
  • "Innovative Reuse of Cement Manufacturing Byproducts: Hydrologic Modeling of Artificial Soil as an Evapotranspirative Cover System," University of Missouri-Columbia, Alexandra Wayllace (student) and William J. Likos (professor)

Following the presentations, an Education Foundation Fellowship Awards Luncheon will recognize the seven fellowships awarded in 2007.

Board Adopts Town Meeting Forum for Fall
PCA's Fall Meeting will be held on October 21-23, 2007, at Pinehurst Resort, Pinehurst, North Carolina.

On Monday morning, the Board will conduct two town meeting styled discussions, one on market development issues and the other on research and technical issues. These open forums are an opportunity for input on key issues. Directors are invited to bring their senior executives to sit in on the session and participate in the discussion.

In addition to the PCA Board of Directors, the board of the Cement Association of Canada will also meet. The agenda also includes meetings of PCA's Government Affairs Counsel and Legal Counsels Committee.
Contact Jan Farnsworth

Nominate Your Top Recycling/Reclaiming Project
Roads & Bridges magazine is now taking nominations for its Recycling/Reclaiming Awards.

Projects will be awarded in the following categories: hot in-place recycling, cold in-place recycling, cold planing, and full-depth reclamation. To qualify, projects must have been in the design or construction phase over the past 18 months.

Nomination deadline is October 1.

PCA is preparing several projects for nomination. If you have a project to nominate, please contact Greg Halsted or Patti Flesher.


Global Survey Shows 'Green' Construction
Costs Are Dramatically Lower Than Believed

The real estate and construction markets misjudge the costs and benefits of "green" buildings, creating a major barrier to more energy efficiency in the building sector, a new study by the World Business Council for Sustainable Development (WBCSD) reports.

Respondents to a 1,400 person global survey estimated the additional cost of building green at 17 percent above conventional construction, more than triple the true cost difference of about 5 percent. At the same time, survey respondents put greenhouse gas emissions by buildings at 19 percent of world total while the actual number is 40 percent, more than double.

The findings are disclosed in a new report titled "Energy Efficiency in Buildings: Business Realities and Opportunities." The project is co-chaired by Lafarge and United Technologies Corporation. Other participating companies are CEMEX, DuPont, Electricite de France, Gaz de France, Kansai, Philips, Sonae Sierra, and Tepco.

The report is available at www.wbcsd.org

Beneficial Reuse of Materials in the Cement Manufacturing Process: The reuse of alternative materials in the manufacturing process provides a proven method for the recovery of energy and material values from materials that would otherwise be considered wastes The industry’s goal for the future is to continue to emphasize the beneficial reuse of materials, meeting EPA’s objectives for resource recovery and contributing to the reduction of greenhouse gases and other criteria pollutants. This describes the manufacturing process, the factors for evaluating alternative materials, and the types of fuel and raw material alternatives that can be used beneficially (SN2868; no charge; PDF only).
More info

Revision of Test Methods and Specifications for Controlling Heat of Hydration in Hydraulic Cement:
This research analyzes and reviews current practice for determining heat of hydration of hydraulic cement (ASTM C 186) for purposes of acceptance and identifies alternative technologies. The study concludes that isothermal conduction calorimetry offers a number of advantages over the current practice based on isothermal solution calorimetry. A draft test method was developed for ASTM ballot, and the logic behind the major details of the test method is documented (SN3007; no charge; PDF only).
More info

Predicting Temperature Rise and Thermal Cracking in Concrete: This study developed a simplified thermal simulation tool for predicting the temperature rise due to hydration within concrete elements, including those that contain slag or fly ash. The goal was to perform a rough thermal analysis without requiring detailed technical inputs. The simulation is designed to perform its analysis on a 2-D section through the element using a finite difference method, taking into account surface convection and conduction to adjacent materials, as well as solar radiation. An experimental program involving isothermal heat-conduction calorimeter testing was used to help populate the model with data for cementing materials commonly available in Ontario, including several portland cements and a number of blast-furnace slags and fly ashes at various replacement levels. Results from the simulation are compared to the results of two different field trials involving mass concretes with high levels of SCM replacement (SN3030; no charge; PDF only).
More info

Shapes in Stone: Images of Concrete Architecture From PCA’s Photo Archive: Interesting, innovative, beautiful, and often unusual concrete buildings are featured in this DVD compilation of some 1100 photos from PCA’s photo archive. The buildings, many of them firsts of their kind, include residential, religious, commercial, and industrial structures in the U.S. and Canada. This collection covers the period from 1850 to 1999 (DVD033; $35.00, less discounts).
More info

RCC is Pavement of Choice for Maine Paper Mill: This two-page case study describes the use of roller-compacted concrete (RCC) as an industrial pavement for a paper mill in Maine. RCC was selected because of its high strength and rapid placement. The design achieved 7-day strengths of almost 1000 psi flexural and 6800 psi compressive strength using a pre-blended cement containing 7% silica fume. The 11,100 square yards of 9-in. thick RCC pavement was placed in only 2 days. An added benefit was the lower cost of RCC allowed the owner to place an additional 33% more pavement and still meet the original budget (PL623; printed copies are $7.50, no discounts, for a pack of 25; PDF is free).
More info

Permeable Interlocking Concrete Pavements, 3rd Edition:
Permeable interlocking concrete pavements offer an environmentally friendly way of providing long lasting, beautiful pervious walks and driveways. This guide provides background and design specifications for construction and maintenance of permeable pavement made with concrete pavers (LT155; $24.00, no discount).
More info

Permeable Interlocking Concrete Pavement: This two-page Tech Brief (No. 19) is a nontechnical overview designed to introduce the building industry and consumers to the value of permeable interlocking concrete pavements. These systems effectively filter and drain stormwater back into the soil, while the availability of many lighter colors can help reduce heat on site. These rich-looking pavers feature patterns and textures to complement any landscaping (IS318; printed copies are $15.00, no discounts, for pack of 50; PDF is free).
More info

For more information or to register, contact Julie Lisiecki.
Pulverized Fuel Guidelines for the Cement Industry
September 18, 2007
Bethlehem, Pa.

Raw Mix Chemistry
September 19, 2007
Bethlehem, Pa.

ACI Certification Program
September 21, 2007

Aggregates and Chemical Admixtures for Use in Concrete
October 1-2, 2007

Kiln Process
October 1-4, 2007
Mill Grinding
October 22-24, 2007
Concrete: Principles & Practices
October 22-25, 2007
Troubleshooting: Solutions to Concrete Field Problems
November 5-7, 2007

Cement Manufacturing for Process Engineers
November 5-8, 2007
PCA Fall Committee Meetings
September 10-12, 2007
Chicago, Ill.
More information

IEEE West Coast Industry Technical Conference
September 20-21, 2007
Sheraton Gunter Hotel
San Antonio, Texas
More information
3rd Annual Joint Western Regional Mine Safety and Health Conference
October 22-25, 2007
Las Vegas, Nev.
More Information

2nd Annual Southeastern U.S. Mine Safety and Health Conference
November 13-13, 2007
Pensacola Beach, Fla.
More Information

 
The Executive Report is distributed free of charge to members of PCA and to individuals interested in PCA activities or the cement, concrete, and construction industries.

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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.