One year after Hurricane Katrina devastated the Gulf Coast, the debate continues on how and where to rebuild. What will it take to convince area residents and local officials to rebuild with disaster-resistant concrete housing systems? Take the PCA Poll

Note: Because of the Labor Day holiday, the next Executive Report is scheduled for Monday, September 11.

Cardinal Stadium Dubbed Engineering Wonder
Business Week called the $455-million new home of the Arizona Cardinals opening last week in the Phoenix suburb of Glendale, Ariz., one of the ten most impressive stadiums in the world.

It's the first National Football League stadium to feature an operable, rail-mounted playing field built on a concrete tray. The field can be rolled outdoors, converting the stadium into a 152,000-square-foot exterior venue for concerts, trade shows, and special events.

The design-build project was led by Hunt Construction Group of Phoenix. New York-based Eisenman Architects and HOK-Sport, Kansas City, Mo., designed the stadium to resemble a barrel cactus and incorporated Native American sand-painting motifs.

The structural engineering team included the Phoenix-based TLCP Structural Inc. for the 1.6 million-square-foot, cast-in-place concrete bowl structure accommodating 63,000 seats. The 170-foot-tall concrete pillars support a 500,000-square-foot semi-translucent retractable roof system designed by Walter P. Moore, the second of its kind.
Contact Atilla Beres

Fall Technical Session Available Via Webcast
The Manufacturing Technical Committee will host its annual fall technical session in conjunction with the PCA Joint Fall Committee Meetings at Chicago's Intercontinental Hotel. Scheduled for Tuesday, September 12, from 9:30 a.m. to noon and from 1:30 to 3:30 p.m., the session includes the following presentations:

  • C. Thom Martin, "Avoiding Corrosion in Baghouses"
  • Dr. Michael Silsbee, "The Use of Sludge Generated by the Neutralization of Acid Mine Drainage in the Cement Industry"
  • Dr. Fred Lockwood and Tahir Abbas, "Computational Fluid Dynamics (CFD): A Powerful Tool for the Cement Industry"
  • Panel Discussion: "Operational Issues Related to the Use of Vertical Roller Mill in Finish Grinding" with Bruce Shafer, California Portland Cement, Jeff Bump, CEMEX, and Brach Harada and Mike Kenefick, Salt River Materials Group.

The fall technical session will also be Webcast live.
Contact Rick Bohan

Fellowship Recipients Honored at Committee Meetings
Six past recipients of grants for PCA's Education Foundation will present the results of their research in a fellowship session at PCA's Fall Committee Meetings. The six presentations on sponsored projects are scheduled for Monday, September 11, at 10:00 a.m:

  • "Effect of Partial Layer Bonding on Design of Layered RCC Pavements," Cleveland State University, Blake Kreuer (student) and Norbert Delatte (professor)
  • "Effect of Member Depth on the Shear Strength of Reinforced Concrete Flexural Members,"
    Purdue University, Lesley Sneed (student) and Julio A. Ramirez (professor)
  • "Model Development for the Evaluation of Cost Effectiveness of Concrete Framing Systems for Low, Mid, and High-Rise Buildings," Lawrence Technological University, Kofi Ayensu (student) and Elin A. Jensen (professor)
  • "Development of a New Rapid Test Method for Predicting Alkali-Silica Reactivity for Concrete and Aggregate," Texas A&M University, Chang-Seon Shon (student) and Dan Zollinger (professor)
  • "Determination for the Effect of Ordinary Portland Cement Fineness on ASTM C 1260," Iowa State University, Fatih Bektas (student) and Kejin Wang and Halil Ceylan (professors)
  • "The Development of Rapid Test Methods for Measuring the Transport Properties of Concrete," University of New Brunswick, David Smith (student) and Michael D. A. Thomas (professor)

Following the presentations, an Education Foundation Fellowship Awards Luncheon will recognize the six fellowships awarded in 2006.

Post-Tensioning Seminars Scheduled
PCA and the Post-Tensioning Institute (PTI) will co-host a series of seminars this fall on the fundamentals of post-tensioning. The seminars will provide the basics of post-tensioning as it applies to elevated structures. It will benefit anyone who would like to develop a fundamental understanding of post-tensioning design and construction concepts.

Locations and dates of the seminars are:

  • September 26—Spokane, Wash.
  • September 27—Memphis, Tenn.
  • September 28—Omaha, Neb.
  • October 11—Pittsburgh, Pa.
  • October 31—Los Angeles, Calif.
  • November 28—Washington, D.C. (in conjunction with the Structural Engineers Building Conference & Expo)

Contact Amy Trygestad
More info or to register

Call for Entries: Innovations in Safety Awards
PCA and the Cement Association of Canada are again sponsoring the Safety Innovations Awards. The program honors projects and practices that improve worker safety at cement plants and help to communicate those ideas through the industry.

Entries may be submitted in the following categories: quarry, milling/grinding, pyroprocessing, distribution, and general facility. Winning entries will receive a cash prize of $800 and be featured in Cement Americas magazine.

Contact Donna Wortman
Download an entry form


Insulated Concrete Walls—Energy Efficiency Meets Sustainability: PCA’s Jim Niehoff gave a presentation on August 18 highlighting the energy efficiency and green building attributes of concrete wall systems to 65 architects and engineers at a symposium co-sponsored by the Southern California Gas Company and the Southern California Ready Mixed Concrete Association. The seminar provided an overview of insulated concrete wall systems as well as design considerations, construction processes, and how concrete systems can help earn points toward the U.S. Green Building Council’s LEED rating system. The seminar was held at The Gas Company’s Energy Resource Center in Downey, Calif.
Contact Jim Niehoff

PCA, HUD Offer Stronger Alternatives for MS Residents: On August 1, Mike Collignon of the PCA residential department presented the durable benefits of concrete housing at a HUD-sponsored event in Biloxi, Miss. Examples of post-hurricane concrete construction, as well as concrete homes that survived Katrina, were cited in the presentation. The audience included local builders as well as representatives from community and faith-based building organizations seeking information on stronger, more durable building systems.
Contact Mike Collignon

LA Cathedral Center to Host Concrete Seminar: The Conference Center of the Los Angeles Cathedral will host “Emerging Trends in Concrete Construction” on October 28. Seminar topics include Seismic Design of ICF Structures, Precast Housing Solutions, Practical Implications of Tests at the Englekirk Center, and Contractors' Perspectives on Today's Concrete Construction. This event is a collaborative effort of PCA and its local affiliates as well as the Southern California Chapter of SEAOC. The cathedral recently received an award for being one of the top seismic projects of the 20th century.
Contact Attila Beres
Registration form (PDF)


Results From Last Week:
Cost Cited as Biggest Market Barrier

Question: What's the biggest barrier to greater market share for concrete construction?
Responses (percent):

  • Higher initial cost of concrete construction: 53 (41.09%)
  • Lack of qualified contractors and labor: 28 (21.71%)
  • Better marketing and promotion by competing materials: 25 (19.38%)
  • Inadequate government funding for infrastructure improvements: 11 (8.53%)
  • Limited availability of materials: 12 (9.30%)

Notable comments:

"We let engineers and production people make marketing decisions and we won't devote the necessary funds to marketing and advertising our products. Since coming into this industry I have been amazed at what we call promotion and how much money is wasted in those efforts."

"Higher initial cost is a major impediment to adoption of concrete solutions. We can make the life-cycle cost case all we want, but if the customer is of a discount store mentality based on a day to day 'best price' consumer mentality, we will lose most of the time."

"It is much harder to knock down the market leader when the leader is well established, such as asphalt for paving or wood for homes. We have to work three times harder now to prove our product."

"Developers look to turn around buildings in 5 years or less. Showing owners the return on concrete construction goes a long way in promoting the industry!"

Take the current PCA Poll.

PCA's education and training group will conduct the following courses at PCA's Skokie, Ill., facility. Customized and off-site courses are also available. For more information or to register, contact Julie Lisiecki.
Kiln Process
October 2-5, 2006
Mill Grinding
October 23-25, 2006
Cement Manufacturing for Process Engineers
November 13-16, 2006

Concrete: Principles & Practices
October 16-19, 2006

SCMs & Ternary Blends
October 25-26, 2006
 
Aggregates & Chemical Admixtures for Use in Concrete
October 23-24, 2006

Troubleshooting: Solutions to Concrete Field Problems
November 13-15, 2006

 
PCA Fall Committee Meetings
September 10-13, 2006
Chicago, Ill.
Contact Michelle Nyquist


2nd Annual Joint Western Regional Mine Safety and Health Conference
October 23-26, 2006
Mesa, Ariz.
More Information

 
PCA Fall Meeting
October 29-31, 2006
Sea Island, Ga.

Contact Jan Farnsworth
1st Annual Southeastern U.S. Mine Safety and Health Conference
October 31-November 2
Nashville, Tenn.
More Information
 
The Executive Report is distributed free of charge to members of PCA and to individuals interested in PCA activities or the cement, concrete, and construction industries.

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©2006 Portland Cement Association
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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.