PCA is forecasting that U.S. cement consumption will slow to a 1.2 percent increase in 2007. What's your forecast of 2007 cement consumption?
Take the PCA Poll


Peachtree Building Bearing Green Fruit
Located in the heart of Midtown Atlanta, 1180 Peachtree is the tallest building constructed in Atlanta in more than a decade—and one of the greenest.

It's the first high-rise office building in the world to be precertified for silver status in the U.S. Green Building Council's LEED Core and Shell program.

Designed by Pickard Chilton Architects, the 41-story, 670,000-square-foot reinforced concrete office tower is located alongside what is planned to be the Atlanta Symphony Orchestra's new $300 million Symphony Hall.

The new development contains a retail space on the first two floors, along with two high-end restaurants located at each end of the building. Floors three through 14 comprise a 1,100-vehicle parking structure that is clad to blend in with the remainder of the building.

A condensed construction schedule dictated that tenant build-out on floors 15 through 41 begin within 12 months of groundbreaking. To accomplish this goal, Turner and Pickard selected reinforced concrete for its shorter start-up time and faster floor-cycle completion.

Contact Mike Mota

Research Fellowships, Forecast, Technical
Session Highlight Committee Meetings

More than 300 PCA member company representatives attended PCA's Fall Committee Meetings last week at Chicago's InterContinental Hotel.

Among principal committee actions and meeting hightlights:

PCA's Manufacturing Technical Committee's Fall Technical Session is available via archived Webcast on the manufacturing area of PCA's Web site.

The Cements for Masonry Subcommittee voted to fund a virtual masonry lab project at the University of Wyoming. Other cosponsors include the National Concrete Masonry Association, the Rocky Mountain Masonry Institute, and the University.

PCA's Education Foundation awarded six graduate students with educational fellowships at a luncheon ceremony. (See below.) Past fellowship recipients presented results of their research at a special morning session.

PCA Chief Economist Ed Sullivan cautioned members that more marginal growth rates in cement consumption are anticipated for 2006 and 2007 based off record 2005 levels. The risk of a more significant economic correction in 2008 are increasing. (See forecast below.)

Codes and Standards Subcommittee approved a five-year strategic plan that continues the focus on national model building codes and referenced standards. The program focuses on structural, fire safety and protection, and energy conservations provisions of codes and standards.

PCA's next round of committee meetings are scheduled for February 25-28, 2007, in Pheonix, Ariz.
Contact Michelle Nyquist.

PCA Education Foundation Awards Research Fellowships
PCA's Education Foundation awarded six graduate students with educational fellowships at a luncheon ceremony last week at the association’s fall meeting in Chicago.

The 2006 recipients are (listed by university, student, professor, research title):

  • University of Kentucky, Lexington, Joe David Luck, Professor Stephen R. Workman, “Pervious Concrete for Solid/Liquid Separation and Waste Remediation”
  • University of British Columbia, Vancouver, Kevin Riederer, Professor Kenneth J. Elwood, “Assessment of Confinement Models for Reinforced Concrete Columns Subjected to Seismic Loading”
  • Iowa State University, Ames, John Kevern, Professors Kejin Wang and Vernon Schaefer, “Investigation into the Effect of Aggregate on the Freeze-Thaw Durability of Pervious Concrete”
  • North Carolina State University, Raleigh, Luis Mata, Professor Michael J. Leming, “Serviceability of Pervious Concrete Pavements”
  • University of Wisconsin, Madison, Jeremy Bough, Professor Tuncer B. Edil, “Use of Cement Kiln Dust for Reconstruction of Bituminous Roads”
  • University of Missouri, Columbia, Alexandra Wayllace, Professor William J. Likos, “Innovative Reuse of Cement Manufacturing Byproducts: Hydrologic Modeling of Artificial Soil as an Evapotranspirative Cover System”

The PCA Education Foundation Research Fellowship identifies and rewards outstanding masters and doctoral students in the fields of engineering and physical sciences who are studying areas that advance the science and technology of cement and concrete. PCA’s Education Foundation presents the students with $20,000 each for university and study costs.
More at www.cement.org/newsroom

Energy-Efficient Cement Plants Recognized by EPA
The U.S. Environmental Protection Agency (EPA) last week announced a group of first time winners of the Agency's Energy Star award for efficient manufacturing operations. Six cement plants were named:

  • Ash Grove Cement Company's plant in Chanute, Kan.
  • Ash Grove Cement Company's plant in Seattle, Wash.
  • California Portland Cement Company's plant in Colton, Calif.
  • California Portland Cement Company's plant in Mojave, Calif.
  • Lafarge North America's plant in Calera, Ala.
  • Lafarge North America's plant in Sugar Creek, Mo.

EPA Administrator Steve Johnson praised industry efforts. "Working with our manufacturing partners, we are implementing President Bush's aggressive and practical strategy to reduce greenhouse gas emissions while growing the American economy," he said. "By committing to smart energy use, America's historic economic backbone is now supporting our nation's brightening environmental future.

The Agency also recognized several wet corn milling operations and auto manufacturing facilities.
Contact: Andy O'Hare

Slow Down in Cement Consumption Growth Forecasted
Although many regional markets throughout the U.S. experienced strong cement consumption growth earlier this year, PCA's new forecast expects the second half of the year to be quite different. At his presentation at the PCA Committee Meetings in Chicago last week, chief economist Ed Sullivan predicted that the emerging weakness in residential construction will dissipate the strong growth recorded earlier in the year.

According to the summer PCA forecast, Sullivan expected housing starts in 2006 to decline by 10.6 percent, followed by a similar decline in 2007. PCA’s most recent forecast points to high new home inventories, raising interest and inflation rates, and slower net job creation as contributing factors to an even greater residential slow-down.

Year-to-date, U.S. cement use is up 5.6% over 2005 levels. PCA’s summer projections indicated that second half weakness in residential would push the 2006 growth rate to 2.3% and to 1.2% in 2007.

Contact Ed Sullivan

Lafarge Announces South Carolina Expansion Plans
Lafarge North America announced last month its plans for a $291 million expansion and modernization of its Harleyville, S.C., cement production facility. The expansion is expected to increase operating efficiency, enhance environmental protection, and improve competitiveness, company officials say. The expansion would increase total production capacity to 2.6 million tons of cement a year. Groundbreaking for the project could occur as early as fall 2006 and reach completion by fall 2009.

Results From Last Week:
Lessons Learned from 9/11

Question: Five years after destruction of the World Trade Center, what lessons, if any, should we have learned about how we design and build skyscrapers?
Number of responses (percent)

  • Building components should be designed to resist blasts and progressive collapse: 35 (38.89%)
  • The attacks were an extraordinary event and should not be the basis for changes: 23 (25.56%)
  • Enhance safety by providing more stairwells that are wider and more fire resistant:. 21 (23.33%)
  • We should stop building skyscrapers; they are too vulnerable to terrorist attacks and too difficult to evacuate: 11 (12.22%)

Notable comments:

"I don''t like the skyscraper concept to begin with."

"The most signicant issue NY is now facing with a possible reconstruction of the World Trade Center is that no one wants to work in those type of perceived 'terrorist targets.' We have to design escape routes from such buildings. Other sensible measures include enhanced security at the building as well as on a local and national level and keeping the terrorist on the defensive at all times."

"Wider, deeper, and twice as tall. Rooftop SAM site optional."

"After watching the PBS special on the investigation of the towers' collapse, we should take a lesson from the engineers working on the World Financial Center in Shanghai, and not only build wider staircases and more fire-resistant buildings, but also, drop-down 'safe rooms' that could protect building inhabitants from fire or other disaster for long periods of time."

"We neeed not change our concept of building tall buildings but design should definitely include additional loads such as blasts and include provisions to minimize progressive collapse. If developers do not want to include such features then they may build smaller (shorter) buildings where the risk to adjacent property is not as great."

"I think it was an extraordinary event and should not be the basis for imposing too much cost to consumers for changes. The world community and leaders should think and find the ways of eliminating the terrorism and its causes. "

Take this week's PCA Poll.

Concrete Research Library: A searchable compendium of more than 1,100 PCA concrete research reports from 1916 to 2006 on water-to-cement ratio and long term field performance of concrete to recent research on alkali-silica reactivity, high performance concrete, life cycle inventory, and masonry (DVD021; $85.00, less discount).
More information

Storm-Resistant Concrete Masonry Homes & Buildings: This brochure is a collection of seven previously published articles on concrete masonry’s performance in high-wind events. From hurricanes, tornadoes, and storms, to constructing safe rooms and improving building codes, the articles highlight masonry’s ability to resist damage from winds and wind-blown debris. It also includes details for typical reinforcement and gable end walls in high wind areas and a summary of research on penetration resistance of grouted masonry. Published by the National Concrete Masonry Association (LT300; $12.00, less discount).
More information

Effect of Minor Elements on Clinker and Cement Performance: A Laboratory Analysis: This research report reviews the effects of lead, molybdenum, antimony, copper, cadmium, beryllium, titanium, vanadium, chromium, manganese, nickel, and zinc in quantities of 0.5% or 0.25% by mass on performance characteristics of clinker. Properties examined include clinker hardness (grindability), setting time, and strength development. The effects of these metals on clinker phase distribution and microstructure are also examined (RD130; PDF only; $25.00; free to PCA members).
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Investigation of the Cause and Effect of Air Void Coalescence in Air-Entrained Concrete Mixes: Air entraining admixtures (vinsol or non-vinsol) are used in concrete mixes that will be exposed to freeze-thaw cycles. Entrained air is intended to improve the durability and resistance of hardened concrete to freeze-thaw cycles. However in many instances an unusually high loss of compressive strength has been observed in concrete mixes containing non-vinsol admixtures. Mixture forensic analysis has determined air-void coalescing to be the main factor in observed low compressive strengths. Compressive strength losses due to air-void clustering can be costly to producers and contractors. Cases of this problem appear to have occurred at random, and the cause of clustering has not been well understood (SN2624; PDF only; no charge).
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Exploring the Environmental Attributes of Concrete: This advertising supplement appearing in the September issue of Environmental Design & Construction magazine features articles and case studies exploring the environmental attributes of concrete and examining concrete’s role in green building design and LEED certification. (RP432; $20.00 for a pack of 25, no discount).
More information

2006 State Forecasts:
This publication contains a five-year forecast of portland cement consumption for each state and a summary of key economic and construction indicators. It also includes a current national outlook for construction markets and the economy (ER362; $6,500.00, no discount)
Contact economic research

U. S. Forecast: Under the weight of high oil prices, increasing inflation, and rising interest rates, the economy is slowing. The new forecast points to the possibility of a more significant economic growth slowdown in the 2008–2009 period (ER366; PDF only; $400.00; free to members).
More information

Canadian Forecast:
The key components of employment growth, mild inflation, wage gains, and high oil prices are providing the fundamentals for a solid rate of economic growth. Downside pressures include a dollar that will budge slowly and rising mortgage rates that will eventually dig into the housing market potential (ER367; PDF only; $400.00; free to members).
More information

Research State-of-the-Art and Needs for Hydraulic Design of Stepped Spillways: This 75-page research report was published in June 2006 by the U.S. Department of Interior, Bureau of Reclamation. The report summarizes research already performed on stepped spillways and recommends additional research needed to determine parameters that can be used by practicing engineers to design stepped spillways (IS790; PDF only; no charge).
More information

New RCC Dam Replaces 70-Year-Old Concrete Dam: This four-page case study describes the replacement of Big Cherry Dam, an old cyclopean concrete dam in Wise County, Va. The old dam did not satisfy current structural and spillway capacity requirements. Officials built a new 70-foot-high roller-compacted concrete (RCC) dam and submerged the old dam. The new dam raised the lake elevation 7 feet to increase water supply. A total of 13,800 cubic yards of RCC was placed to complete the dam (PL464; $7.50 for a pack of 25, no discount; PDF is free).
More information

High-End Residential Development Showcases Road Construction: This reprint of an article from Asphalt Contractor, April/May 2006, describes the use of full-depth reclamation (FDR) to reconstruct a 1.5-mile entrance road for a new residential development outside Charlotte, N.C. Improvements included widening the road with an additional 15-foot-wide lane and 1-foot-wide shoulder. The new lane was constructed using an 8-inch plant-mixed cement-treated base, designed to eliminate the possibility of differential settlement (RP276; $8.00 for a pack of 25, no discount; PDF is free).
More information

S/S of Dioxin Soils at Naval Construction Battalion Center Gulfport: Describes a remediation project at the Naval Construction Battalion Center in Gulfport, Miss., that used cement-based solidification/stabilization to safely manage dioxin-contaminated soil and wetland sediment. The treated material was used as subbase for heavy-duty pavement at the Center (SR853; $20.00 for a pack of 25, no discount; PDF is free).
More information
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PCA's education and training group will conduct the following courses at PCA's Skokie, Ill., facility. Customized and off-site courses are also available. For more information or to register, contact Julie Lisiecki.
Kiln Process
October 2-5, 2006
Mill Grinding
October 23-25, 2006
Cement Manufacturing for Process Engineers
November 13-16, 2006

Concrete: Principles & Practices
October 16-19, 2006

SCMs & Ternary Blends
October 25-26, 2006
 
Aggregates & Chemical Admixtures for Use in Concrete
October 23-24, 2006

Troubleshooting: Solutions to Concrete Field Problems
November 13-15, 2006

 
PCA Fall Meeting
October 29-31, 2006
Sea Island, Ga.

Contact Jan Farnsworth

2nd Annual Joint Western Regional Mine Safety and Health Conference
October 23-26, 2006
Mesa, Ariz.
More Information

 
  1st Annual Southeastern U.S. Mine Safety and Health Conference
October 31-November 2
Nashville, Tenn.
More Information
 
The Executive Report is distributed free of charge to members of PCA and to individuals interested in PCA activities or the cement, concrete, and construction industries.

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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.