What's the top issue for the design and construction of bridges?
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Precast Bridge Options
Speed Replacement

When replacing the State Route 108-Perry Street bridge in Napoleon, Ohio, designers were challenged not just with replacing the existing 700-feet long, seven-span, filled-arch concrete bridge in one year, but to do it at the same location and without disturbing the bottom of the river.

The latest developments in precast concrete were used as solutions. Technologies such as variable depth precast modules, spliced-girder technology, pretopped decked girders, and biaxial post-tensioning were used to their full advantage. The existing roadway was closed to traffic on February. 1, 2005, and the new &17.4 million bridge was open to traffic on Oct. 29, 2005.

The new precast segmental concrete bridge carries four lanes of traffic across the Maumee River and features two multiuse paths, decorative parapet walls and roadway lighting, and architectural details in the bridge’s concrete arches.

The Perry Street bridge was a winner in PCA's 2006 Tenth Biennial Bridge Awards Competition.

More at www.cement.org

EPA Issues Mercury Standard for Cement Plants
Today, the U.S. Environmental Protection Agency (EPA) announced emission limits for mercury and hydrocarbons from cement plants.

Issued as amendments to the National Emission Standards for Hazardous Air Pollutants (NESHAP), the ruling sets mercury and hydrocarbon emission limits for cement kilns built after December 2, 2005. Plants built before that date will reduce emissions by conforming to work practice requirements, which EPA issued as part of the ruling.

The rule also prohibits the use of fly ash from utilities as a raw material if its mercury content has increased through the use of emission controls, unless the cement plant can demonstrate that the fly ash will not increase mercury emissions.

PCA is currently analyzing the rule and its impact on the industry.

View or download an EPA fact sheet on the rule (PDF).
Contact Andy O'Hare


FHWA Releases Report on Rapid Concrete Bridge Construction
On December 6, the Federal Highway Administration (FHWA) released a summary report of a conference held on rapid bridge construction.

The purpose of the conference was to develop guidance on what is needed to further implement rapid bridge construction nationally to better respond to bridge replacement demands.

The workshop featured presentations by a panel of experts representing the FHWA, state departments of transportation, contractors, and other officials.
View the report at www.fhwa.dot.gov
Contact Shri Bhidé

PCA Releases Survey of Labor and Energy Use
PCA's Economic Research department has published U.S. and Canadian Labor-Energy Input Survey - 2005. This annual survey details the cement industry’s labor and energy usage. The report (in PDF format) focuses on energy consumption by fuel type (including waste fuels) and contains aggregated historical labor and energy efficiency trends summarized by type of process, size of kiln, and age of plant. Individual plant detail is not presented. Cost is $250 (free to PCA members).
More information or to purchase/download

PCA Appoints Hogle as Director of Legislative Affairs
PCA named Jessica C. Hogle as director of legislative affairs. She will oversee PCA’s political action committee, PCA PAC, as well as represent the cement industry in a variety of Capitol Hill activities.

Hogle brings a strong reputation in fundraising and consulting for a variety of Congressional and national candidates. Most recently, as an associate at Campaign Financial Consultants, Washington, D.C., she was the national finance director for former Attorney General Sheldon Whitehouse’s successful Senate campaign against incumbent Sen. Lincoln Chafee.

Previously, Hogle served as the major gift coordinator for the Democratic Leadership Council and worked as a fundraiser for Joe Lieberman for President, Inc.

Hogle received her Bachelor of Arts degree from University of the South, Sewanee, Tenn., and studied at the University of York and Oxford University, Lincoln College, in England.

Contact Jessica Hogle

Concrete Construction Honors Mike Weber
Concrete Construction magazine honored Mike Weber, PCA’s director of residential construction, as one of 2006’s “Ten Most Influential People in the Concrete Industry.” Weber was applauded for his efforts in marketing and promoting cement-based building systems and products for the residential construction industry.

Concrete Construction lists the creation of National Association of Home Builders’ (NAHB) Concrete Home Building Council to promote the use of residential concrete and the fact that since 2004, every The New American Home, NAHB's official show home, has had a significant concrete aspect as two of Weber’s accomplishments for the industry.

Weber and the other influencers will be recognized at a private reception on January 24 at World of Concrete
.
More at www.concreteconstruction.net
Contact Mike Weber


Burton, Giroux Take on Expanded Roles
The Cement Association of Canada (CAC) has named Michael Giroux to the position of vice president, market/technical affairs and corporate services. In addition to his current responsibilities for marketing programs and technical services, Giroux will assume responsibility for financial and human resources at CAC. Giroux previously served as vice president, national office.

Angela Burton was named vice president, industry and public affairs. Burton will oversee industry interests relating to cement manufacturing and monitor government legislation, policies, and programs. She previously served as director government affairs for CAC.
Contact Michael Giroux or Angela Burton

PCA Honors Concrete Technology Advisory Council
PCA recently honored members of the first Concrete Technology Advisory Council, a group of industry experts assembled to provide guidance and direction to codes and standards issues.

The council members serving from 2003 to 2006 include:

  • Robert E. Bachman, R.E. Bachman Consulting Structural Engineers
  • Robert F. Mast, Berger/Abam Engineers, Inc.
  • Chris V. Tokas, Office of Statewide Health Planning and Development
  • Raymond Bligh, Watry Design Inc.
  • Thomas D. Verti, Charles Pankow Builders, Ltd.
  • Nicholas J. Carino (retired), National Institute of Standards Technology
  • Sharon L. Wood, University of Texas
  • Anthony E. Fiorato, Construction Technology Laboratories, Inc;
  • Robert J. Frosch, Purdue University
  • S.K. Ghosh (Chair), S.K. Ghosh Associates, Inc.
  • Jacob S. Grossman, Rosenwasser/Grossman Consulting Engineers
  • James R. Harris, J. R. Harris & Company

The work of this group has particularly been appreciated during the formative years of the Council, says PCA's Steve Szoke, who coordinates its meetings, activities, and membership. Several new members have agreed to serve on the Council: Neil Hawkins, consultant; Ron Cook, University of Florida; and Andy Taylor, KPFF Consulting Engineers.
Contact Steve Szoke

PCA Supports Red Cross Mitigation Seminars: Concrete systems were well represented at a Wind Mitigation Seminar held on December 7 in Aurora, Ill. Jim Niehoff of PCA’s residential department gave an overview of concrete wall systems to an audience of more than 30 municipal and code officials, engineers and architects. Dan Kolb of Prestress Engineering Corp, a PCI member, gave a detailed talk about using precast technology for single and multi-family housing. The Aurora event was part of an ongoing series of educational seminars in Illinois that discuss various techniques and materials that can be used to increase disaster-resistance in new home construction. The primary sponsors for the series are the American Red Cross and the Illinois Emergency Management Agency.
More at www.safehomeillinois.org
Contact Jim Niehoff


NYC Symposium Raises Roof on Floor System: PCA and the New York City Concrete Promotion Council conducted the fifth building symposium on November 30, which attracted 85 decision makers including developers, construction managers, structural engineers, and architects. The symposium focused on a new innovative design for a conventional long-span concrete floor system developed by PCA and Severud designed to provide a competitive floor system for Class-A concrete office buildings. As a result of this event, a major construction manager in New York is considering this floor system for a new office building in Manhattan. The systems can provide 45-foot clear spans (standard in Class-A office buildings) while lowering the floor-to-floor height by nearly two feet.
Contact Mike Mota

Dealing with Multihazard Design of Concrete Buildings:
PCA's David Bilow and Mike Mota were invited by the Structural Engineers Association of New York to present "Multihazard Design of Concrete Buildings." The event took place at the Center for Architecture in lower Manhattan and attracted 49 structural engineers and architects. Bilow discussed progressive collapse and blast design of concrete buildings and Mota provided an overview of the code requirements for hazards such as earthquakes, floods, wind, and fire.
Contact Mike Mota

Results from Last Week:
Egyptians Lacked Concrete Know-How

A Drexel University study concludes that the Great Pyramids of Egypt are made of cast concrete blocks rather than cut limestone. What do you think?
Responses (percent)

  • Concrete blocks 31 (36.90%)
  • Limestone 53 (63.10%)

Notable comments:

"May have lacked the technology to pyroprocess the limestone into cement."

"Impossible since the limestone of a nearby quarry in the Tourha area in Cairo under microscope is the same as the pyramid's stone."

"Other scientists have found human hair within these cast stones in South America. Go do your research. Tests involving moving stones with ropes and tree trunks continue to prove existing theories wrong. This is a case where science is trying to prove the world is flat."

"They would have had to use steel forms to get the joints between the blocks as tight as they are. Where are the forms?"

Take the current PCA poll

PCA's education and training group will conduct the following courses at PCA's Skokie, Ill., facility. Customized and off-site courses are also available. For more information or to register, contact Julie Lisiecki.
Concrete: Principles & Practices
February 12-15, 2007
Aggregates and Chemical Admixtures for Use in Concrete
March 5-6, 2007
SCMs and Ternary Blends in Concrete
March 7-8, 2007

Troubleshooting: Solutions to Concrete Field Problems
March 19-21, 2007

Mill Grinding
March 19-21, 2007

Kiln Process
March 26-29, 2007
Cement and Concrete Overview
April 16-17, 2007


 

Register Free Online

Las Vegas, Nevada
Exhibits: January 23-26
Seminars: January 22-26
National Concrete Masonry Association Annual Convention
February 20-24, 2007
Orlando, Fla.
More information

Manufactured Concrete Products Exposition
February 22-24, 2007
Orlando, Fla.
More information



Hardscape North America
March 7-10, 2007
Nashville, Tenn.
More Information

 

 

The Executive Report is distributed free of charge to members of PCA and to individuals interested in PCA activities or the cement, concrete, and construction industries.

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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.