Which of the following construction materials are the most sustainable or green?
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The next issue of the Executive Report is scheduled for Monday, January 8, 2007.

Las Cruces Raises
the Bar on Tilt-up

Southwest Contractor honored the Bank of the West Plaza in Las Cruces, N.M., with one of its New Mexico Best of 2006 awards.

The judges applauded the project design as an extreme challenge for a 100 percent, site-cast concrete tilt-up structure. To adhere to the rich detail of the Spanish Renaissance design motif, the project “raised the level of tilt-up concrete expertise to new heights in Las Cruces.”

The building called for the creation of 104 unique panel layouts to allow for multiple inserts, arches, and tower designs. All of the unique panels cast fit perfectly the first time, as both sides of every panel were fully detailed and dimensioned on the construction drawings. One judge agreed: "This is difficult tilt-up and very complicated, while still being aesthetically pleasing."

This multi-use project, designed by Steve Newby Architects and Associates, houses 77,000 sq. ft. of mixed-use tenants in one and two-story structures, including a bank, insurance office, medical offices, restaurant, and retail.



PCA Presents Bridge Design Seminar in Skokie
Last week 27 engineers from 10 different states attended a one-day seminar on Concrete Bridge Design at PCA’s Skokie, Ill., office. Beginning October 2007, all bridges receiving federal funding must be designed using Load Resistance Factor Design (LRFD) specifications.

The seminar focused on AASHTO LRFD Concrete Bridge Design Specifications with an emphasis on providing an understanding of the background of the new specifications, an overview of the state-of-the-art design procedures, and design examples to help engineers in applying the latest provisions. Participants were awarded 0.65 Continuing Education Units (CEUs). PCA plans to offer this seminar again in 2007.
Contact Shri Bhidé

ARM Muscles Into Residential Market
Jim Niehoff, PCA’s resident department program manager, presented “How to Market Yourself as an Energy Efficient Builder” at the Annual Convention of the Aggregate and Ready Mix Association of Minnesota (ARM).

Niehoff was joined by Karen Linner of the Builders Association of Minnesota who highlighted in her presentation how ICF homebuilders could qualify for the $2,000 IRS Home Energy Tax Credit.

According to the Insulating Concrete Form Association, Minnesota is the leading state for ICF construction, thanks in part to ARM’s promotional efforts and to the Minnesota Energy Code, one of the most stringent in the nation.

Contact Jim Niehoff

Isberner Receives Society Award
The American Society for Testing and Materials’ Committee C12, Mortars and Grouts for Unit Masonry celebrated its 75th anniversary with the presentation of the first J. Ivan Davison Award to long-time PCA employee Al Isberner. This award recognizes those who have made exemplary technical, practical, or administrative contributions to C12 for a long and continuous period of time. John Melander, current chairman of C12 and PCA’s director of product standards and technology presented the award on December 6 at the C12 anniversary celebration in Atlanta.

Isberner’s career with PCA began April 22, 1955. After several decades of work focusing on concrete, plaster, and masonry research, he resigned as manager of quality assurance in 1981 to pursue private practice as a consulting engineer. His involvement in ASTM set the groundwork for sampling and testing mortars for composition and their plastic and hardened properties. More than 30 years later, this work remains as the basis for quality assurance and control of mortar mixes.


Extraordinary Contribution Awards Honor Halsted, Rabbat
PCA’s Extraordinary Contribution Award program recognizes individual achievement that exceeds the normal scope of job responsibilities. The two latest recipients:

Working closely with Rocky Mountain Cement Council, Greg Halsted, soil-cement/RCC pavements engineer, helped to create a viable market for soil cement in the region, especially full-depth reclamation (FDR) with cement. His work with local trade magazines helped build awareness of FDR, while seminars and contacts with engineers and public officials resulted in acceptance of the technique by Salt Lake City.

Basile Rabbat, manager of structural codes, developed and conducted seminars on the ACI codes for which the net income was more than $432,000—nearly three times the target level. Rabbat also manages the building professor and bridge professor seminars and garners widespread support from allied associations and regional promotion groups.


Results from Last Week:
Speed Counts in Bridge Construction
What's the top issue for the design and construction of bridges?
Responses/percent

  • Rapid construction/replacement 20 (40.00%)
  • 100-year-life bridges 18 (36.00%)
  • Life-cycle costing 12 (24.00%)

Notable comments:
"The priority depends on the political situation facing the public agency paying for the bridge."

"Seismic Stability!
Love, your CA residents :-)"

"The initial cost of a bridge is high but is a small portion of the cost of the life cycle of a bridge. Costs continue to rise, traffic continues to incease, inspection and maintenance (cosmetic and structural) continue to increase. Bridges are long-term investments by the public using tax dollars and must be designed to consider life cycle costs."

"With rapid construction, strength is the focus, and curing is typically neglected. Proper curing (both temperature and moisture) is needed for the 100 year life."

Take the current PCA poll

Control of Portland Cement Quality: Clyde Moore’s Control of Portland Cement Quality provides a practical approach to the application of statistical methods for quality control in the manufacture of cement. It is a unique and valuable addition to PCA’s series on hydraulic cement manufacturing. A key element of the book is the concept of functional quality control, which sets the stage for a quality program that not only recognizes the relevance of product specifications and quality requirements for clinker and cement, but also performance characteristics required in the marketplace (EB121; $68.00, less discounts).
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Sulfate Resistance of Concrete Using Blended Cements of Supplementary Cementitious Materials: This report briefly discusses the mechanism of sulfate attack and the role of selected supplementary cementitious materials (SCMs) in reducing sulfate attack in concrete. The relationship between sulfate resistance and the chemical, physical, and mineralogical composition of SCMs has been elucidated. Based on a number of bench-scale studies, several of models predicting sulfate resistance in fly ash-containing concretes have been cited and discussed. The report has also discusses sulfate resistance of concrete that contained SCMs interground and optimized at the cement plant as compared to that mixed at the concrete batch plant (SN2916a; PDF only; no charge).
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The Durability of Concrete Containing High Levels of Fly Ash: This thesis presents data from a laboratory study on the effect of curing on the carbonation and permeability of high-volume fly ash concrete (HVFAC). Concrete mixtures were produced at a range of water-to-cementing-materials ratios (W/CM = 0.34, 0.40 and 0.50) and fly ash replacement levels (0%, 30%, 40% and 50%) using fly ashes of different compositions (Type F, CI and CH). Concrete specimens were moist cured for various periods (1 to 28 days) prior to exposure to one of the following conditions: (i) accelerated carbonation (approximately 1% CO2 by volume), (ii) indoor (23°C and 50% RH), or (iii) outdoors, sheltered from direct precipitation (SN2989; PDF only; no charge).
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Sensitivity Analysis of the Mortar Aggregate Ratio Procedure: The mortar aggregate (M-A) ratio test of ASTM C780 Annex A4 determines the ratio of cementitious materials to aggregate, which can be used to verify the mortar proportions of both field and laboratory mortars. This report describes research conducted on sensitivity testing on the mortar aggregate ratio procedure. Previous research on the procedure identified two testing variables that affected the calculated mortar aggregate ratio—time to conduct the testing and time to sample the mortar—and this study examines the effects of these variables on test results, or in other words, sensitivity of the test method (SN2842; PDF only; no charge).
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Design of Reinforced Concrete Floor Systems: This reprint from the September 2005 issue of Structural Engineer magazine is a part of the PCA Professional Development Series. Each part of the series gives the reader an opportunity to earn continuing education credit by reading a specially focused, sponsored article. Upon reading this article and completing the quiz, the reader should be able to learn methods of analysis and design for reinforced concrete of floor systems in accordance with the American Concrete Institute’s Building Code Requirements for Structural Concrete (ACI 318-05). (RP434; no charge.)
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Post-Tensioning For Two-Way Flat Plate Construction: This reprint from the October 2005 issue of Structural Engineer magazine is a part of the PCA Professional Development Series. Upon reading this article and completing the quiz, the reader should be able to understand the design process for post-tensioned two-way slabs and recognize constructability issues involved when using a post-tensioning system (RP435; no charge).
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Structural Integrity Requirements for Concrete Buildings: This reprint from the September 2006 issue of Structural Engineer magazine is a part of the PCA Professional Development Series. Upon reading this article and completing the quiz, the reader should be able to understand the structural integrity requirements for reinforced concrete buildings in accordance with the American Concrete Institute’s Building Code Requirements for Structural Concrete (ACI 318-05). The reader will learn the detailing provisions to achieve structural integrity for cast-in-place joists, beams, two-way slabs, lift slabs, and precast concrete construction (RP436; no charge).
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Engineering Mass Concrete Structures: This reprint from the November 2006 issue of Structural Engineer Magazine is a part of the PCA Professional Development Series. Upon reading this article and completing the quiz, the reader will learn how to minimize the likelihood of cracking and improve the durability of mass concrete by optimizing the mix design, as well as predicting, monitoring, and controlling concrete temperatures (RP437; no charge).
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Promotion Update, Issue #39, November 2006: Articles include Save the Date for the 2007 Professional Promoters’ Workshop; The 2007 Home Show Is Rapidly Approaching; PCA Promotes Hubbard to Vice President for Legislative Affairs; Gleason, Fiorato Announce Retirement; Housing Drop Contributes to Lower Forecast for Cement; Revised Standard for Frost Protected Shallow Foundations in the Works; News from the Regional/Local Promotion Level; and a Tentative Schedule of Professors’ Seminars in 2007 (uncoded; PDF only; no charge).
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Use of Waste Oils as Fuel in Cement Manufacture: An Annotated Bibliography: Waste oils are one of the many types of alternative fuels being used successfully in cement manufacture. Their use helps to preserve coal resources, and prevents the contamination of soil resulting from landfilling oils such as lubricating oils, cooking oils, and refinery wastes. The following annotated bibliography will provide a foundation to those who wish to explore this topic. It summarizes reports, journal articles, patents, and conference papers, identified through searches of the Library’s collection as well as online databases (LB17; PDF only; $15.00; free to PCA members).
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Design Ideas for Decorative Concrete & Stone: Concrete, granite, marble, travertine, and various other strains of natural and engineered stone are described in this colorful new book. Concrete, which has emerged as an enormously versatile decorative product for both indoor and exterior settings, is covered in the first 57 pages. Designs for some of the other materials lend themselves to concrete as well; thus the book offers a goldmine of creative ideas for the concrete contractor. The rich, colorful, well annotated photographs provide an assortment of ideas for both contractor and homeowner. Published by Creative Homeowner (LT301; $19.95, no discount).
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RCC Dam Saves City’s Sole Source of Water Supply: This two-page case study describes the replacement of an earth and gabion dam with a new roller-compacted concrete (RCC) dam to save the sole source of municipal water for the city of Franklin, Kentucky. The original dam was experiencing structural and excessive seepage problems. These problems were resolved by constructing a new RCC dam immediately below the original dam (PL465; PDF only; no charge).
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Bond Shear Strength Of A Rigid Pavement System With a Roller-Compacted Concrete Base: Asphalt overlays are used to enhance the riding surface of roller-compacted compacted concrete. The asphalt overlays have been performing well, but they lack the strength and durability of a rigid pavement system. In order for a two layer rigid pavement system to behave properly, adequate adhesion between the base and the overlay must occur. This research explored the different factors that affect the strength of the interface bond. Despite exhibiting different properties from conventional concrete, RCC behaves similarly as a base with a concrete overlay. They are both affected in the same manner by the type and strength of the overlay, the air content, aggregate type, and bond interface preparation. This knowledge of how the bond strength is developed will assist in exceeding the minimum bond strength desired and thus validate the use of a rigid pavement system with an RCC base (SN2990; no charge; PDF only).
More infromation
PCA's education and training group will conduct the following courses at PCA's Skokie, Ill., facility. Customized and off-site courses are also available. For more information or to register, contact Julie Lisiecki.
Concrete: Principles & Practices
February 12-15, 2007
Aggregates and Chemical Admixtures for Use in Concrete
March 5-6, 2007
SCMs and Ternary Blends in Concrete
March 7-8, 2007

Troubleshooting: Solutions to Concrete Field Problems
March 19-21, 2007

Mill Grinding
March 19-21, 2007

Kiln Process
March 26-29, 2007
Cement and Concrete Overview
April 16-17, 2007


 

Register Free Online

Las Vegas, Nevada
Exhibits: January 23-26
Seminars: January 22-26
National Concrete Masonry Association Annual Convention
February 20-24, 2007
Orlando, Fla.
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Manufactured Concrete Products Exposition
February 22-24, 2007
Orlando, Fla.
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Hardscape North America
March 7-10, 2007
Nashville, Tenn.
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The Executive Report is distributed free of charge to members of PCA and to individuals interested in PCA activities or the cement, concrete, and construction industries.

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©2006 Portland Cement Association
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The Portland Cement Association conducts market development,
research, education, and government affairs work on behalf of
its members—cement companies in the United States and Canada.