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Concrete Homes Newsletter
Concrete Home > Concrete Homes Newsletter > 2005 > November/December


November/December 2005


Market Share Maintains Positive Trend

Portland Cement Association recently released the above-grade, single-family detached concrete wall market share numbers. Based on data provided by NAHB, concrete’s share of the homebuilding market increased to 16.3% in 2004. While the 0.2% increase pales in comparison to the 2% increase seen in 2003, it continues the streak of positive market share gains that have occurred every year since tracking started in 1993.

For individual concrete building systems, results were mixed. Masonry saw a 0.7% decrease in market share, but still remains the most widely used concrete homebuilding system, with a 9.2% share. ICFs saw a strong gain, surging up 0.7% to an overall share of 4.7%. AAC held steady at 0.2%. The “Other” category, which includes removable forms and precast, jumped to 2.2%, an increase of 0.2%.

"These numbers will, by and large, not contain any of the rebuilding needed in Florida after the four hurricanes of 2004," said Craig Schulz, market director of PCA. "We should start to see those numbers reflected in the 2005 market share."

Jason Kruger, co-chairman of the ICF committee for the Aggregates and Ready Mix Association of Minnesota (ARM), shared this perspective on Minneapolis-St. Paul. “The ICF home market increased roughly 20–25% in the Twin Cities area from 2003 to 2004. Initial indications are that a similar increase could occur from 2004 to 2005.”

Kruger, who is also a market manager for Holcim, said, “Promotion is being done by form manufacturers and distributors, ready mix producers and, here in Minnesota, ARM. These combined efforts have not only increased consumer awareness, but also the interest of wood-frame homebuilders.”

He feels there are two key market factors in the Twin Cities. “Demand for new traditional homes may be down by as much as 20% in this area, so wood-frame builders are finding more time to train their crews in a new construction method.” However, Kruger says there is no problem with the strength of the concrete homebuilding market. “Homebuyer demand for concrete homes is already there, and if home heating costs increase by the 70% figure predicted by energy experts, this will increase concrete home demand even more.”

Over the past 10 years, concrete home market share has increased over 1% on average every year. Concrete homes only made up 3.5% of the single-family detached market in 1994.


Concrete Home Stands Up to Tornado

Stoughton, Wisconsin, residents picked up the pieces after a tornado recently leveled most homes in the area. One home is still standing amidst the rubble: a concrete home, currently under construction in an upscale Stoughton neighborhood, built with insulating concrete forms (ICFs) from Reward.

When the F-3 tornado tore through town, the home was only partially constructed. The structure was under roof, with windows installed, and brick cladding had begun. First reports were that the only damage the home sustained was to the garage roof. It was stated later that the screened-in porch was lost, and all windows were broken.

These reports were confirmed when Boyd Coleman, a structural engineer, was called in to inspect the damage. “Although I’m familiar with ICF construction, this was the first I had seen of an ICF building that had gone through something like this.” Coleman added, “I was surprised to see so much debris stuck in the foam.”

Coleman found that the ICF walls did not move. There was damage to the top plate where the garage roof was blown off, but none to the concrete. Where Simpson hurricane clips were used, the roof trusses were intact.

Debris from the storm was found 75 miles east in Milwaukee. (Flying debris is the primary cause of injuries and fatalities during tornadoes and hurricanes.) Meteorologists believe 26 tornadoes touched down in a 100-mile-long area. Wisconsin typically has 21 tornadoes in an average year.

Construction resumed on the 3-story, almost 5,000 square foot house. The roof and porch were replaced, and the entire roof had to be reshingled. Windows and doors also needed replacement, but construction was set to be back to pre-storm progress two to four weeks after the event. According to the builder, Randy Settersten, “I’d really like to get these folks into their home before Christmas.”


Twin Cities Fall Parade of Homes Featured Concrete

Three ICF homes were featured by three different builders in the Twin Cities Parade of Homes. The homes by Vogue Homes, Brandl Anderson, and Family Homes, Inc., were available for show on the parade.

The Vogue Homes’ entry was awarded the prestigious Reggie Award by the Builders Association of the Twin Cities. The Reggie Awards recognize outstanding achievement by member builders in the design, quality and value of their homes.

By using hollow core planks in the garage, the size of the home was increased by almost 750 square feet, offering livable space under the garage area. Colored and stamped concrete was used for the driveway, patio and 2 upper decks off the back of the home. Not only is the home constructed with ICFs, but it is also equipped with in-floor radiant heat and uses geothermal technology. Due to the ICFs and geothermal, the homebuilder expects annual heating and cooling costs for this 4,500-square-foot home to be no higher than $550 per year.

It's no secret Vogue Homes has elected to build their homes with ICFs and concrete to gain all available benefits, especially energy efficiency. “I’m finding that concrete homes are the answer for those who want cheap heating and cooling bills and a draft-free, quiet living environment,” says John Vogstrom of Vogue Homes. “After 30 years of building homes, I’ve learned to ask my customers what they’re looking for in a house, rather than just assuming I know.”

Vogstrom also says the difference in price between a concrete home and a wood-frame home is minimal. “I can build these ICF homes for roughly the same, or just a few percent more, than stick homes if I educate my electrical and plumbing subs in advance.”

Brandl Anderson is a new home builder in Minnesota and Wisconsin. They've been in business for about ten years and have built 1,000 homes, but this was their first ICF home. They formed a partnership with Cemstone, a ready mix producer, and Reward, an ICF manufacturer. The model home will be the residence of the company owner, Chris Brandl. Energy efficient ICF construction combined with state-of-the-art geothermal heating and cooling technology will make this home comfortable and affordable for a very long time.

Brandl Anderson realizes that the products and craftsmanship put into a home are important. Therefore, they don’t sacrifice quality for price, ensuring that every component used in construction has a proven reputation for quality.

Every house built by Family Homes follows a systematic approach designed to shelter and nurture the family while reflecting their values and lifestyle. Central to this approach is their commitment to ICF construction. Family Homes utilizes this higher quality building technique because they feel it results in increased energy efficiency and healthier indoor air quality.

Thanks to ARM for this article.


ICFA Fall Meeting and Expo Sets Record Attendance

The Insulating Concrete Form Association’s 2005 Fall Meeting and Expo was filled with energy and renewed enthusiasm as over 300 participants networked and attended education sessions. With batteries recharged, those eager individuals returned to work ready to promote the use of ICFs and increase awareness about the considerable benefits of the energy efficient, storm resistant building system.

The meeting, the largest in ICFA's history, was attended in balanced proportion by ICF manufacturers, molders, ancillary product suppliers, distributors, contractors and design professionals. However, the large turnout wasn't the only record set. Distributors and contractors attended the meeting in record numbers, which added to the sense of industry unity at the meeting. “What ICFA meetings have grown to is unbelievable. It really was a fantastic meeting,” says Steve Paske of EZ Floors, Inc.

Networking, a popular benefit of industry gatherings, garnered rave reviews at the Fall Meeting. "If you want to network and learn from your peers, ICFA Meetings and Expos are the best opportunity to do so," says Joseph Lyman, executive director of ICFA. The association's staff is now assessing how to maximize networking opportunities even more at its next show in Norfolk, Virginia, next spring.

Thanks to ICFA for this article.


ICF Industry, Habitat Continue Partnership

The Hamilton County chapter of Habitat for Humanity, the Insulating Concrete Form Association (ICFA), and the Indiana Ready Mixed Concrete Association (IRMCA) recently joined forces to build the nonprofit group's first house using ICFs.

In addition to serving as the centerpiece of ICFA's 2005 Fall Meeting and Expo in Indianapolis, the project demonstrated the benefits of ICFs for the local building community. Habitat volunteers began stacking the ICF forms on September 10. Workers pumped concrete into the walls on September 16 at a demonstration covered by two area television stations and two local newspapers.

American Polysteel donated the ICF forms, and IRMCA members provided the concrete for the 1,050-square-foot home, which will become the new residence for Gene and Erin Giacoma and their two children.


ICFA Finds Niehoff in Good Form

The Insulating Concrete Form Association honored PCA residential manager Jim Niehoff with the 2005 Excellence Award at its Fall Meeting and Expo last month in Indianapolis. The award recognizes Niehoff’s outstanding service and contributions to the ICF industry. Niehoff has served as the chairman of the ICFA Public Affairs Committee since April 2004 and was elected to its Board of Directors in September of that year.


Multiple Concrete Courses Available Through NAHB's Univ. of Housing

The NAHB’s University of Housing is making it more convenient to receive residential concrete training. Upcoming courses are listed below:

November 9, 2005 – Louisville, KY – “Cast-in-Place Concrete Foundations”

November 10, 2005 – Louisville, KY – “Building with Insulating Concrete Forms”

January 11, 2006 – Orlando, FL – “Building with Insulating Concrete Forms”

For more information, or to register, please click here.


PCA LEEDs the Way at Greenbuild 2005

Let PCA be your guide to the latest “Concrete Thinking” at USGBC’s Greenbuild 2005 International Show and Expo in Atlanta, Georgia, November 9–11, 2005 (Booth #647).

As host of the Concrete Solutions Pavilion at Greenbuild, we invite you to visit the PCA booth to learn about the array of concrete solutions for environmentally responsible building and design on display at the Show.

Even if you are not planning to attend Greenbuild, visit www.concretethinker.com for case studies, information and resources about sustainable development. You may also share your ideas about responsible building for the future at this website.

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