Plastering Concrete Masonry
by Jake Ribar, Principal Masonry Evaluation Engineer,
Construction Technology Laboratories, Skokie, IL
Masonry Home > Contractors Corner > In Practice: Plastering Concrete Masonry
Portland
cement plaster is a versatile, durable facing material that can
be applied to either exterior or interior surfaces of a structure.
The serviceability of traditional portland cement plaster has been
proof-tested through long use in extreme environments such as the
cold temperatures of Alaska and Canada, the hot temperatures of
the humid Gulf States, and the dry Southwestern States.
Portland
cement plaster and portland cement stucco are the same material.
The term "stucco" is widely used to describe material
applied to exterior surfaces. Traditional portland cement stucco
should not be confused with the Exterior Insulation Finish Systems
(EIFS) which are sometimes called "synthetic stuccos."
Concrete masonry provides an excellent base for direct application
of portland cement plaster. To enhance that inherent compatibility,
select open-textured concrete masonry units that promote mechanical
keying between the plaster and the base masonry wall. Cut all mortar
joints flush, rather than tooling or sponge floating them. Because
plaster and concrete masonry undergo similar volume changes, place
control joints in the plaster only in locations that coincide with
control joints in the concrete masonry.
Plaster is
applied to concrete masonry surfaces in 2 or 3 coats, consisting
of basecoat(s) and a finish coat. Prior to application of the basecoat,
uniformly pre-moisten concrete masonry surfaces to aid in curing
of the plaster. However, avoid saturating the masonry either by
excessive spraying or by exposure of uncovered masonry walls or
units to rain. If open textured masonry units are not available
or the condition of the masonry surface is questionable, apply a
dash bond coat of a non-re-emulsifiable bonding agent to masonry
surfaces prior to application of the basecoat. A dash bond coat
is a slurry mixture rich in cement, usually 1 part cement to no
more than 2 parts sand, that is literally dashed against the wall
using a brush, trowel, paddle, or machine.
With the right
planning and preparation in the construction of the concrete masonry
base, the final step is to follow the requirements of ASTM C
926, the Standard Specification for Application of Portland
Cement Plaster, and the guidelines given in PCA's Portland Cement
Plaster (Stucco) Manual in applying the plaster. The result
will be a structure having the strength and durability of masonry
with a popular, attractive stucco finish.
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