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Special Inspection
Masonry Home > Designers Site> In Practice: Special Inspection

Masonry Construction, Quality Assurance, and Inspection

All types of construction are inspected. Inspection is a way of ensuring that builders are doing what the designer intended, and ultimately, that the owner is getting what they want. As masonry construction continues to evolve, it’s increasingly important to know how to inspect the work. There is guidance in various building codes and specifications to help us know what to inspect for each type of building and how often to inspect it.

What are some of the reasons we need to inspect construction? For one thing, contemporary masonry construction can be more highly detailed than in the past. For another, this is a way of catching mistakes while they are still relatively easy to correct. Having someone check the builder’s work is a reasonable and necessary safeguard.

In many parts of the country, building codes define requirements for inspection to ensure that masonry structures provide for public lifesafety. “Special inspection” is the designation given to this activity, with specific requirements for activities and frequency of them to ensure quality in construction.

grout cleanouts
Grout cleanouts, which the contractor uses to prepare the space for grouting, allow inspectors to verify that reinforcement has been properly placed and tied.
Inspection is only one aspect of a quality assurance (QA) program, which is the overall plan for verifying construction. QA programs are how compliance with contract documents is verified. Public safety is addressed by instituting minimum code requirements, which may be modified by the local building authority. In the United States, the International Building Code (IBC) and the Masonry Standards Joint Committee (MSJC) Building Code Requirements and Specification for Masonry Structures are typically referenced for inspection requirements. Both documents define different levels of inspection for masonry construction on the basis of facility importance and design procedure. However, the IBC designates two levels of special inspection (Level 1 and Level 2) while the MSJC Code and Specification designates three levels of quality assurance provisions (Level A, Level B, and Level C), which include inspection requirements. IBC Level 1 special inspection requirements generally parallel MSJC Level B criteria and IBC Level 2 parallels MSJC Level C, although there are some differences, primarily in requirements for frequency of inspection.

MSJC addresses inspection in the Code in Section 1.15 under the heading "Quality Assurance Program" and in the Specification in Section 1.6 under the heading "Quality Assurance." The IBC addresses inspection requirements in Section 1704.5.

Within the MSJC Code and Specification, Level A is the basic, or least stringent level and Level C is the most rigorous. From one level to the next, requirements are progressive, so whatever you do for Level A, you have to do that and more for Level B, and you have to address all of these requirements for Level C. Where you can use each level is outlined in the following table, although an owner or designer always has the option of increasing the inspection requirements.

Quality Assurance Level
Where to Use
Construction
A
Nonessential facilities* Empirically designed masonry
Glass unit masonry
Masonry veneer
B
Nonessential facilities* Engineered masonry
B
Essential facilities* Empirically designed masonry
Glass unit masonry
Masonry veneer
C
Essential facilities* Engineered masonry
*As defined by building code, a facility’s importance and the design procedures employed define the appropriate level of inspection. A hospital is one example of an essential facility.

Qualified inspectors should observe construction to verify compliance with material specifications and that the as-built project conforms to the contract documents and building code.

reinforced masonry wall

References

Building Code Requirements for Masonry Structures and Specification for Masonry Structures and Commentaries, Masonry Standards Joint Committee, American Concrete Institute, American Society of Civil Engineers, The Masonry Society, Boulder, Colorado, 2005.

International Building Code, International Code Council, Whittier, California, 2003. A newer version, published in 2006, is also available. (Both versions are likely to be used for the next several years.)

 

 


 
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