| SKOKIE, Ill.—Five cement
plants received special recognition for their commitment to
improving the environment and their communities at the Fifth
Annual Cement Industry Environment and Energy Awards, presented
by PCA and Cement Americas magazine, at the Portland
Cement Associations Spring Meeting in San Antonio, Texas,
on April 4, 2006.
The awards honor individual cement facilities that exemplify
the spirit of continuous environmental improvement and support
this spirit with action. These plants went beyond government
regulations and local laws to ensure that their processes
contributed to making their communities better places to live
and work.
“The cement industry was one of the first to tackle
climate change by developing policies and improving manufacturing
processes that benefit local communities and the global environment,”
said Jim Repman, PCA chairman and president and CEO of California
Portland Cement Co. “The awards program is recognition
of these ongoing efforts.”
Six categories were recognized (listed by category, company,
and plant location). The awards were truly North American,
with winners from Canada, Mexico and the U.S.:
• Overall Environmental Excellence: Holcim Apasco
Orizaba Plant, Ixtaczoquital, Veracruz, Mexico
• Outreach: Holcim Apasco Orizaba Plant, Ixtaczoquital,
Veracruz, Mexico
• Environmental Performance: Holcim (US) Inc., Theodore,
Ala.
• Land Stewardship: Lafarge Canada Inc., Bath, Ontario
• Innovation: Essroc Cement Corp., Nazareth, Penn.
• Energy Efficiency: California Portland Cement Company,
Mojave, Calif.
Overall Environmental Excellence
Holcim Apasco Orizaba Plant—Ixtaczoquital, Veracruz,
Mexico
A winner of the Outreach award and runner up in the Energy
Efficiency and Environmental Performance categories, the Holcim
Apasco plant was chosen as the facility that demonstrates
excellence in several aspects of environmental improvements.
The plant has comprehensive environmental and energy programs
that take into account coordinated management systems such
as ISO 14001. It has a strong land stewardship program, typified
by the community of 280 sheep that tend to the grounds and
contribute to community outreach activities.
Outreach
Holcim Apasco Orizaba Plant—Ixtaczoquital, Veracruz,
Mexico
The Holcim Apasco plant takes outreach to a new level, earning
it the 2005 Outreach award that recognizes activities that
enhance community, employee, and government relations through
partnerships and voluntary efforts. Rather than just sharing
information, Holcim Apasco sustains the community with strong
environmental outreach efforts. Out a desire to reforest a
closed quarry, the plant established a Training Center for
Agriculture and Forestry that now reaches beyond the company
property to address conservation and ecological issues in
the region. Plus, the training center provides direct employment
and skill acquisition training for the community.
Environmental Performance Award
Holcim (US) Inc—Theodore, Ala.
The Theodore plant won the Environmental Performance Award,
which honors facilities that take steps beyond those contained
in environmental laws, regulations, permits, and requirements
to minimize their impact on the environment. During 2005,
the plant compiled comprehensive data to demonstrate its environmental
performance and improvements. Specific focus areas included
opacity control, stack emission testing, continuous emission
monitor installation, and reduction of carbon monoxide emissions—all
far beyond the legal requirements. Holcim dramatically reduced
water discharge from the plant and has nurtured vibrant wetlands
on its Alabama property.
Land Stewardship
Lafarge Canada Inc.—Bath, Ontario
Lafarge Canada in Bath, Ontario won the Land Stewardship Award,
which recognizes efforts to protect and enhance the surrounding
land. Working with the Wildlife Habitat Council and Ducks
Unlimited, Lafarge transformed its former cement kiln dust
(CKD) landfill into a spot that nurtures the area’s
wildlife with a seed mix that grows wildflowers, attracts
pollinating insects, and feeds deer, turkey, and other wildlife.
An old quarry is being converted into a children’s outdoor
learning center that includes trails, a pond, and a fossil
hunting area.
Innovation
Essroc Cement Corp.—Nazareth, Penn.
The Essroc plant in Nazareth won the Innovation Award, which
recognizes industry leaders in the development and application
of innovation technologies and techniques relevant to environmental
protection or energy efficiency. In 2005, the plant devised
and installed a high-tech conveyor system that transports
limestone 1.7 miles from the quarry to the kilns and clinker
1.5 miles from the kilns to the finish mills. This highly
innovative conveyor loops back at each end to carry materials
in both directions, includes two tunnels under the town of
Nazareth, and a bridge 200 feet above the quarry floor. The
conveyor system eliminates the need for as many as 162,000
truck trips per year through the town.
Energy Efficiency
California Portland Cement Company—Mojave, Calif.
For the second straight year, the California Portland Cement
Company won the Energy Efficiency Award, which evaluates energy
planning, applications of efficient technologies and practices,
and climate change mitigation efforts. Working closely with
the U.S. Environmental Protection Agency’s ENERGY STAR®
program, the facility enhanced its corporate energy management
program and the effectiveness of its energy management team.
Specific actions include extensive benchmarking to access
performance, set goals, and implement action plans. The plant
saved hundreds of thousands of dollars and reduced direct
and indirect emissions of greenhouse gases and other compounds.
History of the Awards
The awards program was created in 2000 by the Portland Cement
Association as part of its renewed environment and energy
strategic plan for the U.S. cement industry. PCA and Cement
Americas magazine presented the first Cement Industry
Environmental Awards in 2002 to the winners for 2001. The
awards honor activities conducted during the previous calendar
year, and the program is open to any cement manufacturing
plant in North America. Judges for the awards represent independent
groups such as PCA, Cement Americas magazine, the
Cement Association of Canada, World Resources Institute, the
U.S. Environmental Protection Agency, and the World Wildlife
Fund.
About PCA
Based in Skokie, Ill., the Portland Cement Association represents
cement companies in the United States and Canada. It conducts
market development, engineering, research, education, and
public affairs programs.
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