| SKOKIE, Ill.—Six cement
plants received special recognition for their commitment to
improving the environment and their communities at the Sixth
Annual Cement Industry Environment and Energy Awards, presented
by Portland Cement Association (PCA) and Cement Americas
magazine, at the Portland Cement Association's Spring Meeting
in La Jolla., Calif., on Mar. 19, 2007.
The awards honor individual cement facilities that exemplify
the spirit of continuous environmental improvement and support
this spirit with action. These plants went beyond government
regulations and local laws to ensure that their processes
and policies contributed to making their communities better
places to live and work.
“The cement industry is dedicated to producing a superior
product while continuously challenging manufacturing policies
and procedures to minimize our environmental footprint,”
said Charlie T. Sunderland, PCA chairman and CEO of Ash Grove
Cement Company. “The awards program recognizes these
ongoing efforts.”
Six categories recognized plants throughout the United State
and Canada (listed by category, company, and plant location):
• Overall Environmental Excellence: St. Marys Cement
Inc., Charlevoix, Mich.
• Outreach: Holcim (US) Inc., Theodore, Ala.
• Environmental Performance: St. Marys Cement Inc.,
Bowmanville, Ontario
• Land Stewardship: CEMEX, Davenport, Calif.
• Innovation: CEMEX, Knoxville, Tenn.
• Energy Efficiency: California Portland Cement Company,
Mojave, Calif.
Overall Environmental Excellence
St. Marys Cement Inc.—Charlevoix, Mich.
Honored as the runner-up in the land stewardship and outreach
categories, the St. Marys Charlevoix plant demonstrates excellence
in several aspects of environmental responsibility. In 2006,
the plant installed a new indirect firing system that reduced
both fuel consumption and emissions. The plant also replaced
power plant fly ash with on-site shale, overburden, and purchased
bottom ash to reduce mercury emissions. Close to a residential
area, the facility conducted a noise study that lead to the
design and installation of silencers resulting in less noise
for the surrounding community. Working with the Michigan Department
of Natural Resources, St Marys maintained a fish-stocking
program for the Chinook salmon fingerlings and worked to encourage
the regional resurgence of the bald eagle by constructing
nesting platforms on its property. In 2006, the plant launched
a local newsletter to inform the local community about environmental
projects at the plant.
Outreach
Holcim (US) Inc.—Theodore, Ala.
The Holcim Theodore plant worked in 2006 to make its community
a cleaner place to live and work. Employees volunteered in
the annual household hazardous waste recycling day and an
event to dispose of electronic equipment in an environmentally
sound manner. The plant also participated in a clean up of
the Mobile Bay and its surrounding waterways. As part of the
Nineteenth Annual Alabama Coastal Cleanup Day, a worldwide
event where volunteers remove trash and debris from coastal
waters, Theodore employees organized an event for the Theodore
Industrial Canal where volunteers removed 3000 pounds of debris.
Environmental Performance Award
St. Marys Cement Inc.—Bowmanville, Ontario
The Bowmanville plant won the Environmental Performance Award,
which honors facilities that take steps beyond those contained
in environmental laws, regulations, permits, and requirements
to minimize their impact on the environment. During 2006,
the plant instituted a state-of-the-art environmental management
system and achieved impressive reductions in emissions. The
new systems allowed the facility to reduce sulfur dioxide
(SOx) emissions by 53 percent and nitrogen oxide (NOx) emissions
by 18 percent. The reductions go far beyond regulatory reduction
limits.
Land Stewardship
CEMEX—Davenport, Calif.
CEMEX in Davenport, Calif., won the Land Stewardship Award,
which recognizes efforts to protect and enhance the surrounding
land. The Davenport plant reclaimed 16 acres of its quarry
with native habitat. The plant also conducts a sustainable
forestry management program that annually plants 20,000 redwood
seedlings. In 2006, a portion of the timber harvest was allocated
to community and conservation projects. The property also
provides special habitat for a variety of wildlife and is
home to several endangered and threatened species.
Innovation
CEMEX—Knoxville, Tenn.
The CEMEX plant in Knoxville won the Innovation Award, which
recognizes industry leaders in the development and application
of innovation technologies and techniques relevant to environmental
protection or energy efficiency. Long an innovator in the
development of technologies to reduce emissions, the plant
identified the residue of oily water from oil collection centers
as a source for its water injection treatment to reduce NOx
emissions. In 2006, the plant used more than 260,000 gallons
of oily water, saving the need to send the material to a publicly
owned treatment works. The water-injection system annually
reduces NOx emissions by approximately 15 percent.
Energy Efficiency
California Portland Cement Company—Mojave, Calif.
The California Portland Cement Company’s Mojave plant
is the first repeat winner in the same category in the six-year
history of the awards. Despite the high bar the plant set
in 2005, it continued to improve. California Portland reduced
its greenhouse gas emissions in 2006 by 31,247 metric tons
over 2005. In an effort to improve efficiency and reduce emissions,
they signed a 25-year contract with a wind energy company
that ensures a large portion of the power consumed at the
plant will be from a renewable energy source. California Portland
demonstrated leadership in the promotion of energy efficiency
by assuming the role of energy-efficiency ambassadors to the
cement industry to encourage duplication of their efforts
to save energy, emissions, and dollars. Examples of energy
saving focus areas include high efficiency process improvements,
electrical and lighting systems, compressed air, mechanical
systems and drives, plant operations, engineering, and maintenance,
and public education.
History of the Awards
The awards program was created in 2000 by the Portland Cement
Association as part of its renewed environment and energy
strategic plan for the U.S. cement industry. PCA and Cement
Americas magazine presented the first Cement Industry
Environmental Awards in 2002 to the winners for 2001. The
awards honor activities conducted during the previous calendar
year, and the program is open to any cement manufacturing
plant in North America. Judges for the awards represent independent
groups such as PCA, Cement Americas magazine, the
Cement Association of Canada, World Resources Institute, the
U.S. Environmental Protection Agency, and the World Wildlife
Fund.
About PCA
Based in Skokie, Ill., the Portland Cement Association represents
cement companies in the United States and Canada. It conducts
market development, engineering, research, education, and
public affairs programs.
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