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Q: Mold Stachybotrys AtraWhat can I do about moisture problems in a new concrete building?

We’ve moved into a concrete building in late spring and have been experiencing air quality problems. We’ve got mold and mildew growing on some of the furniture and in some of the closets. Air quality people tell us moisture from the concrete is the source of our problem. We’ve had the air conditioning units running all summer but the problem hasn’t improved and we’re still experiencing mold and mildew problems. Should we turn down the thermostat to further reduce interior temperature? What other steps can be taken to solve the problem?

A: Martha VanGeem, Principal Engineer at Construction Technology Laboratories, Inc. says moisture problems can occur in tight concrete buildings without adequate ventilation that haven't gone through one or two winter heating seasons to allow water to evaporate from the concrete. Unfortunately, air conditioning isn't a very efficient way to remove the moisture because cool air won't hold as much moisture as warmer air. Thus turning down the thermostat to cool the building even more isn't likely to help. It can even make the problem worse by increasing condensation on the cooler surfaces. The air conditioner may also be oversized which prevents it from cycling on frequently enough to remove the moisture.

VanGeem says two steps will help to solve the problem. Use dehumidifiers with air conditioning set at moderate levels (75°F or so) during the first two summers of operation to drop the indoor relative humidity below 80 percent. Dehumidifiers are a more efficient way of removing moisture than reducing air temperature through air conditioning.

Secondly, ventilate the building as much as possible when heating and air conditioning aren't being used. The tighter the building, the harder it is to get rid of excess moisture. Install an air exchanger to provide fresh air when the heating and cooling systems are not operating. Also, use bath and kitchen exhaust fans to remove moisture produced by occupants. Many builders now install ventilation ducts in walk in closets to increase ventilation and decrease moisture problems. If not, keep the closets open while you are experiencing problems.

Another solution is to turn on the heating system after the building has been completed for two weeks or so, regardless of the season. During this period ventilation should be also be kept high. In a house with forced air, the fan should be on continuously. While it's true that external heat drives some moisture further into the concrete (toward the cold side), the heat also reduces relative humidity in the building and allows water near the interior concrete surfaces to evaporate. The obvious downside to this approach is an uncomfortably high temperature in the building while finish work is being done, or delayed use of the building if heating is turned on after completion but before occupancy.

Condensation problems are often made worse when vinyl or other impermeable wall coverings are placed over the concrete at an early age. Evidence of moisture problems will be visible under the wall covering. Always discourage the use of impermeable wall coverings in hot and humid climates (such as on the Gulf coast). To help prevent this problem in moderate climates, delay applying the wall covering until the building has gone through two winters with the heating on and two summers with indoor relative humidity less than 80 percent.

 
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