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Cement & Concrete Technology Home > FAQs > What is natural cement?

Q: What is natural cement?

A: Natural cements are hydraulic cements produced by mining natural deposits of limestone and clay with a specific chemical composition within a narrow range. When heated in a kiln, and ground to a fine powder, a type of cement is produced, that, like portland cement, sets and hardens when mixed with water through chemical reactions. Strength and uniformity of natural cements are lower than for portland cements, but these are much more historically accurate materials for use on many historic restoration projects, which is their primary application. Natural cements were extensively used in 19th and early 20th century construction, and many historic structures were built with these materials (see Table below). However, with improved technology for producing portland cements, sales of natural cements began to decline in the late 1800s (see Figure below), stopping entirely by the mid-1970s.

Brief History

The first national specification for cements was issued in 1904 by the American Society for Testing and Materials, now ASTM International. It included requirements for both portland cement and natural cement. By 1909, specifications for natural cement (C 10) and portland cement (C 9) had been separated and continued to be developed to serve the construction industry. ASTM C 9 was replaced in 1941 by C 150, but C 10 continued to be updated and revised until 1976. In 1978, the specification was discontinued, as natural cements were no longer being produced in the U.S.

ASTM Committee C01 began reevaluating the withdrawn standard in 2004 to meet the demand for historically accurate cement for reconstruction purposes. A task group updated the specification to meet modern standards formats and submitted the item for ballot through ASTM’s consensus standards development process. In October 2006, the standard was reissued as C 10-06. Architects and engineers working on historic preservation projects have a new specification to refer to when natural cement is desired.


Natural Cement Requirements

Like specifications for other cements, C 10 sets chemical and physical requirements, although with some modifications compared to modern standards like C 150, C 595, or C 1157. For example, insoluble residue is limited to a minimum of 2% in C 10, compared to a maximum of 0.75% in C 150. This requirement assures that the natural cement is not over-processed in the kiln.

Other differences in requirements include a modified C 109 mortar composition for specimens tested for compressive strength, and a modified composition for autoclave expansion (soundness) specimens. These compositions follow the historic compositions traditionally used in the specification (in 1976 and prior), allowing for easier comparison with properties of cements used when the historic structures were originally built.

Another unique feature of the specification is the requirement for the purchaser and the manufacturer to agree on the fineness requirement. This allows the fineness to be chosen to match the cement used in the structure under renovation—an important consideration in historic preservation.

A copy of ASTM C 10 can be obtained at ASTM International’s Web site.

Natural cement was used in the construction of thousands of historic architectural and engineering structures. The table below lists a few of the better-known examples.

Historic Structures Made with Natural Cement
Canals Capitols
Over 150 canal systems, including: • California
• Erie • Colorado
• Chesapeake • Georgia
• Ohio, Delaware and Hudson • Iowa
• Ohio River • Illinois
  • Indiana
Water Systems • Kansas
• New York City • Massachusetts
• Philadelphia • Michigan
• Boston • Minnesota
• Washington, DC • New York
  • Texas
Military Fortifications • U.S. Capitol
51 Third System forts, including:  
• Fort Sumter, S.C. Museums
• Fort Adams, Newport, R.I. • Smithsonian Institution National Portrait Gallery
• Fort Warren, Boston Harbor • Smithsonian Castle
• Fort Hamilton, New York Harbor • American Museum of Natural History
• Fort Trumbull, New London, Conn. • National Building Museum
• Fort Washington, Md.  
• Fort Jefferson, Gulf of Mexico Other Government Buildings
• Fort Taylor, Key West, Fla. • Baltimore, Md., City Hall
• Fort Gaines, Mobile, Ala. • Richmond, Va., Old City Hall
• Fort Point, San Francisco, Calif. • Milwaukee, Wis, City Hall
• Fortress Alcatraz, San Francisco, Calif • U.S. Treasury Dept.
  • Eisenhower Executive Office Building, Washington, DC
Monuments • Buffalo, N.Y., County Building
• Washington Monument (lower 150 feet) • Fort Worth, Texas, Courthouse
• Statue of Liberty Pedestal • Dallas, Texas, Old Red Courthouse
• Confederate Monument, Savannah, Ga. • St. Louis, Mo., Old Post Office
  • Milwaukee, Wis., Library
Bridges  
• Brooklyn Bridge  
• Roebling Suspension Bridge, Cincinnati, Ohio  
• Smithfield Street Bridge, Pittsburgh, Pa.  
• High Bridge, New York, N.Y.  
• Stone Arch Bridge, Minneapolis, Minn.  
• Eads Bridge, St. Louis, Mo.  

Source: Edison, M. P., “The American Natural Cement Revival,” Standardization News, ASTM International, West Conshohocken, PA, Vol. 34, No. 1, pages 34 to 39, January 2006.

Figure 1. Decline of natural cement production and rise of portland cement production around the turn of the 20th century (data from R. W. Lesley; J. B. Lober, and G. S. Bartlett, History of the Portland Cement Industry, International Trade Press, Chicago, 1924.)


 
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