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Cement & Concrete Technology Home > FAQs > Scaling and Durability

Q: My concrete driveway was built last year. This spring I noticed that there are areas where the broom texture has worn away and in one area the surface is rough and I can see some of the stones that I believe to be fairly deep in the concrete. What causes this and should I be concerned about the long term durability of the driveway?

A: What you are describing may be scaling, which is a general loss of mortar from the concrete surface. This mechanism is typically caused by one of the following physical processes:

  1. concrete that is exposed to multiple freezing and thawing cycles when the concrete is saturated with water

  2. concrete that is exposed to deicing chemicals

In either case the concrete surface is disrupted by tensile forces that develop as the result of water near the surface which expands as it freezes. For an existing driveway that is showing signs of this deterioration mechanism, it is recommended that the concrete surface be sealed with a high quality breathable sealer, such as silane, siloxane, or methyl methacrylate. Treating the surface with a sealer may help to limit the amount of moisture available in the concrete, potentially slowing or stopping the deterioration.

In extreme cases it may be appropriate to prepare the concrete for resurfacing and apply a new wearing surface of mortar. Since it is difficult if not impossible to match the color of the existing concrete, this method of repair requires that full panels (all of the area bounded by joints or driveway edges) of the surface be repaired as one application and in some cases the full driveway may need to be resurfaced to achieve a consistent color with the repair.

Left unprotected, concrete that is vulnerable to scaling may have a shortened service life. However, surface scaling of concrete is a gradual deterioration mechanism and when addressed with good remediation strategies the service life of the concrete can be improved. With reasonable maintenance there is good reason to believe that the concrete will be serviceable for many years (decades) to come.


Additional information is available in the following references:


Concrete Slab Surface Defects: Causes, Prevention, Repair (IS177)
Resurfacing Concrete Floors (IS144)
Winter Weather: Deicers need not Damage Concrete
Deicer FAQ
More on prevention of concrete scaling.

 
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