Keep Cavities Clean
By Jake Ribar, Principal Masonry Engineer (1993),
Construction Technologies Laboratories, Skokie, IL
Masonry Home > Contractors Corner > Field Note: Keep Cavities Clean
Unless they
are designed as barrier walls having grout or mortar filled collar
joints between wythes, masonry walls by necessity have a void behind
the exterior wythe of masonry. The interior side of that void may
be bounded by another wythe of masonry (as in a cavity wall) or
by a sheathing material (as in a masonry veneer application). In
both cases the wall should be constructed as a drainage wall. As
the name implies, a drainage wall is designed to divert any water
that enters the cavity to the exterior of the building. The source
of water can be infiltration of wind driven rain or condensation
within the cavity. Properly installed flashings and weepholes expel
water from the cavity.
A drainage wall
will not fulfill its intended purpose if construction practices
permit mortar droppings in the cavity. The presence of mortar droppings
on the flashing prevents exodus of water. Mortar extruded from bed
joints will bridge cavities of one inch or less. Mortar bridges
conduct water to the interior-resulting in deterioration of interior
finishes.
To
reduce the potential for mortar bridging, a 2-inch cavity is recommended.
Investigations of masonry structures have shown that unless the
masons make a deliberate effort to eliminate mortar droppings, even
a 2-inch cavity can be bridged. The simple solution to this problem
is to assure that mortar spread as a bed joint is beveled or sloped
away from the cavity as shown in Fig. 1. This practice requires
very little effort and is a very effective means of keeping mortar
out of the cavity.
One
mortar dropping covering a weephole will prevent that weephole from
working. To reduce the odds of that occurring, the designer may
specify that a porous drainage material such as pea gravel cover
the flashing at the bottom few inches of a cavity as shown in Fig.
2. Alternately, manufactured drainage fabrics are available for
this purpose. However, these measures are not a substitute for a
concerted effort by the masons to keep the cavity clean.
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