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September 12, 2006 |
For more information, contact
Patti Flesher
847.972.9136
www.cement.org/newsroom
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2006 Concrete Bridge Award Winners Announced |
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SKOKIE, Ill.--Ten winners have been named in Portland Cement
Association’s (PCA) Tenth Biennial Bridge Awards Competition.
The competition, instituted in 1988, recognizes excellence
in design and construction of concrete bridges. Roads
and Bridges magazine was a co-sponsor of this year’s
competition.
This year's winning projects:
• The Guadalupe County I-40 Overpass Bridges,
Guadalupe County, N.M.
• Elk Avenue/Doe River Bridge Rehabilitation,
Elizabethtown, Tenn.
• Moose Creek Bridge, Timmins, Ontario,
Canada
• Perry Street Bridge, Napoleon, Ohio
• Brady Street Bridge, Milwaukee, Wis.
• University Avenue Arched Pier Bridge
over I-74, Peoria, Ill.
• Four Bears Bridge, New Town, N.D.
• Noyo River Bridge, Fort Bragg, Calif.
• County Road 453 over Battleground Creek
Bridge, Coupland, Texas
• Wapello County Mars Hill Bridge, Wapello
County, Iowa
The 2006 program attracted 79 entries from Canada and the
United States, covering a variety of structure types and construction
methods. All structures were completed between June 2004 and
March 2006.
The winners will be recognized at the American Concrete Institute's
Fall Convention in Denver.
Winning projects were selected based on creativity, functionality,
and economy by a jury of three prominent bridge professionals:
Daniel Dorgan, State Bridge Engineer, Minnesota Department
of Transportation; Mary Lou Ralls, Ralls Newman, LLC, Austin,
Texas; and Louis Triandafilou, High Performance Structural
Materials Specialist, FHWA Resource Center, Baltimore, Md.
The next installment of the bridge awards is scheduled for
2008.
More about the winners (click
on image to download hi-res version) |
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The Guadalupe County I-40 Overpass
Bridges - These routine highway overpass structures
have a unique role – they help welcome visitors to
Guadalupe County and to the state of New Mexico. As such,
aesthetics were a priority throughout the planning and construction
process of the three two-span continuous precast, prestressed
concrete bridges. Southwestern-style artwork was incorporated
into the MSE walls, wingwalls, piers, and barrier rail.
To minimize fill requirements and to maintain the necessary
under clearance, four 54-inch U-beams were selected in
lieu of five 63-inch I-beams for the typical span of 105
feet 8 inches. Judicious use of high strength, high performance
concrete, prestressing strands in the top flanges of the
beams, spread footings, and semi-integral abutments resulted
in economical, durable, and pleasing structures.
Project Principals: New Mexico Department of Transportation,
owner; New Mexico Department of Transportation Bridge Section,
engineer; Reiman Corporation and James Hamilton, contractors;
RER Ready Mix and Costillo Ready Mix Concrete, concrete
suppliers; Coreslab Structures, precaster.
Jury Comments: An interesting use of Southwest-type
motif, innovative form liners, smooth girder lines, and
clever use of MSE walls, wing walls and stub walls, and
prudent design has resulted in aesthetically pleasing, structurally
efficient, economical, and durable bridges.
Photo Courtesy of New Mexico Department
of Transportation
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Elk Avenue/Doe River Bridge Rehabilitation - In
1926, the town of Elizabethton, Tenn., proudly cut the ribbons
to open a newly constructed bridge over the Doe River. By the
late 1990s, the bridge began to suffer the effects of age and
was selected for replacement. However, during discussions, there
was a strong desire to have the bridge rehabilitated and the
designers and the DOT agreed.
The scope of work included partial and full deck repairs,
removal of portions of the arch ribs under shored conditions,
replacement of rib reinforcement in areas near the crown of
each span, epoxy injection of various shear cracks and delamination
cracks, replacement of spindle rail components and concrete
lamp posts, and the addition of a reinforced concrete deck
overlay.
Project Principals: City of Elizabethton, owner;
Division of Structures, Tennessee Department of Transportation,
engineer; General Constructors, contractor; Summers-Taylor
Construction Company, concrete supplier.
Jury Comments: This is just a fantastic rehabilitation
job. Careful planning, design, construction, and attention
to details helped return the 1926 jewel back to the community.
Photo courtesy of Tennessee Department
of Transportation
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Moose Creek Bridge - This
first fully prefabricated integral abutment bridge in North
America utilized six 47-inches deep pretopped precast, prestressed
I-beams on 8-feet centers spanning 72 feet. The beams were
pretopped with an 8-feet wide and 9.5 inches-thick deck. The
adjacent decked beams were joined together with a 16-inches
wide cast-in-place concrete closure joint with interlocking
looped reinforcing bars. The deck was gradually thickened
from 9.5 inches at midspan to 11.5 inches at the prefabricated
abutments to account for beam camber. One of the key considerations
in the design was to limit the sizes and weights of the various
prefabricated units for ease of shipping and handling.
Project Principals: Ministry of Transportation,
Ontario, owner; Stantec Consulting Ltd., engineer; Miller
Paving (Northern) Ltd., contractor; Custom Concrete, Timmins,
concrete supplier, Pre-Con Inc., precaster.
Jury Comments: What a showcase for an all-prefab
bridge. With simple details, careful planning, and basic
engineering, the designers addressed the camber and differential
camber issues and developed a robust joint for the precast
deck ready to tackle the harsh winters of Ontario.
Photo courtesy of Ministry of Transportation,
Ontario/Stantec Ltd./Precon Inc
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Perry Street Bridge - The challenge was not just
to replace an existing 700-feet long seven-span filled-arch
concrete bridge in one year, but to do it at the same location
and without disturbing the bottom of the river. The solution
was to use as much precast concrete as possible. The
designers used several latest developments to their advantage:
variable depth precast modules, spliced-girder technology, pretopped
decked girders, biaxial post-tensioning, and drilling new 60-inches
diameter shafts through existing piers. The existing roadway
was closed to traffic on Feb. 1, 2005, and the new bridge was
open to traffic on Oct. 29, 2005.
Project Principals: Ohio Department of Transportation,
owner; HNTB Corporation, engineer; Fru-Con Construction, contractor
and precaster; Dielman Concrete Co., concrete supplier.
Jury Comments: This is an excellent example of the
creative use of precast construction. The designers used the
latest technology to create a stunning replica of a bygone
era bridge with modern, durable materials in record time.
Photo courtesy of HNTB Corporation
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Brady Street Bridge - The Brady Street Pedestrian
Bridge serves the twin purpose of functionality and architectural
expression while enhancing the beauty of the natural surroundings.
It is a cast-in-place post-tensioned concrete box section bridge.
The varying superstructure thickness is at its minimum of 1
feet 9 inches at the middle of the center span producing a span-to-depth
ratio of 71. To reduce the bulk, triangular spandrel openings
were provided on either side of the center pier.
The owner’s requirement for minimum maintenance was
addressed by using high performance concrete and eliminating
deck joints thru the use of integral abutments. The integral
abutments were also effectively used to address the uplift
caused by a large center-span-to-end-span ratio.
Project Principals: Milwaukee County Wisconsin,
owner; Bloom Consultants, LLC, engineer and architect; Lunda
Construction, contractor; Zignego Ready Mix, concrete supplier.
Jury Comments: A very efficient and attractive structure
complementing other architectural landmarks in the vicinity.
The triangular openings in the superstructure’s shallow
arch bottom give it a light airy appearance.
Photo courtesy of Bloom Consultants,
LLC
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University Avenue Arched Pier Bridge over I-74 - Using
a precast concrete tied arch pier to span the Dry Run Creek
flume and support the bridge in a two-span configuration proved
an exceptional alternative in a situation where a conventional
structure was not possible. The aesthetic elements of the bridge
were of paramount significance in the design. The decorative
concrete bridge bollards were precast and shipped to the site
for installation as needed. A limestone form liner was used
on the walls of the vaulted abutments to create a “hand
laid stone” appearance. The parapets were built with a
smooth form liner using self-consolidating concrete.
Project Principals: Illinois Department of Transportation,
owner; Alfred Benesch & Company, engineer; Walsh Construction
Company, contractor; Construction Materials, concrete supplier;
Prestressed Engineering Corporation, precaster.
Jury Comments: Engineering at its best. The use
of a tied arch to simultaneously span a creek and act as a
center pier for a two-span bridge is quite innovative. Precasting
reduced the
tied arch pier onsite construction time from two months to
just 2 ½ days. The total value engineered approach
taking into account aesthetics, speed of construction, contractor
alternate, and the needs of the DOT is exemplary.
Photo courtesy of Alfred Benesch
& Company
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Four Bears Bridge - The
4,500-feet long bridge is North Dakota’s first concrete
segmental bridge and the only crossing of the 150-mile long
man-made Lake Sakakawea. The precast segmental bridge with typical
spans of 316 feet was erected using the balanced cantilever
method. The design had to accommodate severe ice loading and
frequent high wind conditions, yet allow for economical construction
in the deep lake. A “lost form” precast concrete
cofferdam with sloping faces was developed to reduce the impact
of ice forces
while simplifying pile driving operation. The cofferdam also
served as a “lost form” for the cast-in-place concrete
pile cap foundation for the pier.
Several design features addressed the need for durability
and minimum maintenance for this important bridge, including:
high performance concrete, longitudinal and transverse post-tensioning
of the deck, elimination of deck blockouts for tendon anchorages,
continuous jointless deck, and ¾ inches integral concrete
wearing surface. The context sensitive design recognized the
local Native American culture and history with tribal symbols
on the box girder web walls and pedestrian walkway.
Project Principals: North Dakota Department of Transportation,
owner; FIGG and Kardmas, Lee & Jackson, engineers; Fru-Con
(now, Bilfinger Berger Civil Inc.), contractor; Watford City
Ready Mix, concrete supplier.
Jury Comments: A sleek and elegant bridge. A well-balanced
design addressing durability, long-term maintenance, ease
and speed of construction, local traditions, and economics.
The use of precast cofferdams is a unique solution to handle
the ice loads. The $3 million savings compared to conventional
construction is impressive.
Photo courtesy of FIGG, Engineer
of Record for the Four Bears Bridge
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Noyo River Bridge -
All of the challenges faced by the designers of this bridge
can be attributed to just one cause: site constraints. However,
these very limitations were responsible for the unique design
features and the resulting pictureque bridge structure.
The three-span four-lane cast-in-place concrete post-tensioned
box girder bridge is 874 feet long with a main span of 327
feet Structural challenges included a staged construction
since the new bridge alignment was the same as the old one,
mass concrete application, and high seismicity with soil liquefaction.
The builders also need to be sensitive to enviromental issues
that included the protection of marine life, Native American
concerns, dominant fishing industry issues, and impact on
area tourism. But the public’s main concern was the
aesthetics - the view of the harbor through the bridge and
of the view of the jetty below the bridge had to be preserved.
Project Principals: California Department of Transportation,
owner, engineer, and architect; MCM Construction Inc., contractor;
Granite Construction Company and Baxman Gravel Company Inc.,
concrete supplier.
Jury Comments: The designers did a great job of
meeting the community’s needs while addressing a myriad
of challenging site constraints. The public wanted a gem,
and they got one.
Photo courtesy of State of California
Department of Transportation
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County Road 453 over Battleground
Creek Bridge - Speed of construction was the main
driver for the design of this modest 60-feet single-span bridge.
Additionally, channel hydraulics limited the structure depth
to only 2 feet. Engineers at TXDOT focused on three strategies:
minimize cast-in-place concrete, minimize the number of beams,
and use simple beam connections.
Building on the existing standard precast, prestressed slab
beams, a new beam shape was developed – 7 feet 6-inches-wide
x 23 inches deep T-beam with 1 feet overhang of the 8-inches
thick flange. The side-by-side T-beams were connected to each
other along the longitudinal V-shaped joint by welding a 1-inches
diameter connector rod to steel plates embedded in flanges
of the beams. A conventional bridge at this site would have
taken six months to build; the new T-beam bridge took only
six weeks.

Project Principals: Williamson County, Texas, owner;
Texas Department of Transportation, engineers; Capital
Excavation Company, contractor; Texas Concrete and Materials
Company, concrete supplier; Heldenfels Enterprises Inc., precaster.
Jury Comments: A unique, creative, innovative accelerated
bridge construction system. Very economical as well as aesthetically
pleasing. The simplicity of form and ease of handling make
this system perfectly suited for short county bridges and
remote locations.
Photo courtesy of Texas Department
of Transportation
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Wapello County Mars Hill
Bridge - Although a simple, single-span bridge with
a 3-beam cross section, this bridge is a significant step
toward “The Bridge of the Future” – utilizing
110-feet ultra high performance concrete (UHPC) girders that
do not have any rebar for shear stirrups. It was built with
Ductal®, a “revolutionary” UHPC that offers
a unique combination of superior properties including ductility,
durability, aesthetic flexibility, and amazing strengths –
compressive strength up to 30,000 psi. With optimized girder
crosssections, UHPC bridges can have low lifecycle costs due
to efficient design, faster construction due to lighter members,
and longer life from superior durability.
Project
Principals: Wapello County, Iowa, owner; Federal Highway
Administration and Iowa State University/Bridge Engineering
Center, collaborators; Iowa Department of Transportation and
Wapello County, Iowa, engineers; Bloomfield Bridge and Culvert
Inc., contractor; Lafarge Canada Inc., concrete supplier and
precaster.
Jury Comments: As the first ultra-high performance
concrete (UHPC) girder bridge in North America, the Wapello
County Mars Hill Bridge project demonstrates leadership in
advancing the state-of-the-art in bridge materials! The partnership
between the DOT, FHWA, industry, and academia to implement
advanced research into practice is commendable.
Photo courtsey of Rich Sanders/GPA
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# # #
About PCA
Based in Skokie, Ill., the Portland Cement Association
represents cement companies in the United States and Canada.
It conducts market development, engineering, research, education,
and public affairs programs.
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