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Concrete Crossties
Transit Home > Concrete Products > Concrete Crossties

Wear and lack of durability against the natural elements make wood ties less cost-effective when compared to concrete, contributing also to the worldwide decimation of forests. Today, increases in axle loads and train speeds make it necessary to give consideration to a crosstie that results in improved reliability, safety, and passenger comfort.

The first recorded use of concrete crossties in the U.S. was in 1893, when 200 were installed in Germantown, Pennsylvania. It was a time of great experimentation and development. The first transit installation of concrete ties was probably by the Independent Rapid Transit (IRT) in New York City on its west track at Dyckman Street Station in July 1905. Philadelphia Rapid Transit also installed concrete ties on Walnut Street surface tracks around 1908.

The first major use of the modern precast, prestressed concrete tie was in 1966, when 74,000 were installed on the Florida East Coast Railway. By the 1970s, Amtrak and major railroads and transit agencies across North America were commonly constructing concrete tie track. Concrete ties have been used at grade, on bridges, for special trackwork, and at storage yards.

A precast, prestressed concrete crosstie is an "engineered" product. This means that structural and material engineering are used to design a tie to maximize its strength and durability. Strict quality production and today's extensive testing of materials, components, and strength result in uniform performance and enhanced durability.The concrete tie consists of a rectangular concrete shape, prestressed to a compressive state. Ties are fitted to hold the rail in place as an integral part of the system, which includes subballast, ballast, tie, fastener, and rail.

There have been many years of in-place testing under many loading conditions and environments. Together, laboratory developments and field experiences lead to a continually evolving, innovative product. Rail systems throughout the country have installed or are installing concrete crossties. The results have been longer material and component lives, smoother ride, increased allowable train speeds, and overall lower maintenance. The benefits of using concrete ties are being realized.

 


Case Studies:
Acela Express
Mission Valley West
Portland Tri-Met MAX LRT Project
Special Trackwork and Construction
Intermodal Terminal Projects

 
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